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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Standalone 4-station Hydraulic Punch And Hole On Forming Point Z Purlin Roll Forming Machine
1. Production Line Overview
Z purlins are made from galvanized steel with a thickness of 1.5-3mm. Their "Z" shape provides superior strength and allows for overlapping joints. They are commonly used in large-scale buildings and industrial applications, offering excellent structural support and material savings.
2. Profile Description
This production line is ideal for manufacturers in the construction and steel structure industries. It provides high flexibility and precision, offering a cost-effective solution for mass production of Z purlins. The line is suited for clients requiring high-strength and high-quality structural components.
3. Production Process
3T Hydraulic Decoiler & Leveler - Guiding - Standalone Hydraulic Punching - Servo Feeder - Coil Sensor & Storage - Guiding - Forming Machine - Flying Hydraulic Cut
The production starts with a 3T hydraulic decoiler and leveler to ensure flatness. After guiding, the steel undergoes independent hydraulic punching at four stations. A servo feeder ensures precise feeding. The formed profile is cut by a hydraulic tracking shear, enhancing accuracy and material utilization.
4. Technical Parameters
Decoiler with leveler | Type | 2 in 1 |
Power type | Hydraulic | |
Weight capacity | 3T | |
Punching unit | Type | Standalone and hydraulic |
Design | 4 working stations for different holes | |
Coil limiter | Type | 1 coil sensor and 1 storage |
Guiding unit | Type | Guiding rollers |
Design | With digital display hand wheels to adjust the feeding width. | |
Roll former | Speed | 15-20m/min |
Main power | 7.5Kw | |
No. of stations | 10 | |
Driving system | Chain | |
Frame structure | Cast-iron stands | |
Shaft diameter | 65mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | White. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine keeps working when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Multi-station Independent Hydraulic Punching: Ideal for Z purlins with complex hole patterns, especially when punching is required across bent sections. The separated punching stations enhance both efficiency and precision.
Servo Feeder: Delivers high-accuracy feeding control, minimizes material waste, and increases automation by reducing manual intervention.
Hydraulic Tracking Shear: Improves cutting precision while reducing scrap generation and enhancing overall line speed.
Coil Sensor and Storage Rack: Streamlines coil handling and material management, boosting automation and line productivity.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Servo feeder | 1 set |
Hydraulic punching | 1 set |
Coil storage | 1 set |
Coil sensor | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 2 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
7. Customization Options
This production line can be customized to produce Z purlins with varying hole configurations and dimensions to suit specific building needs. It supports multi-hole punching for applications such as rafter connections and provides the flexibility to adjust purlin sizes, allowing clients to meet specific design requirements for industrial structures or warehouses.
![]() |
MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Standalone 4-station Hydraulic Punch And Hole On Forming Point Z Purlin Roll Forming Machine
1. Production Line Overview
Z purlins are made from galvanized steel with a thickness of 1.5-3mm. Their "Z" shape provides superior strength and allows for overlapping joints. They are commonly used in large-scale buildings and industrial applications, offering excellent structural support and material savings.
2. Profile Description
This production line is ideal for manufacturers in the construction and steel structure industries. It provides high flexibility and precision, offering a cost-effective solution for mass production of Z purlins. The line is suited for clients requiring high-strength and high-quality structural components.
3. Production Process
3T Hydraulic Decoiler & Leveler - Guiding - Standalone Hydraulic Punching - Servo Feeder - Coil Sensor & Storage - Guiding - Forming Machine - Flying Hydraulic Cut
The production starts with a 3T hydraulic decoiler and leveler to ensure flatness. After guiding, the steel undergoes independent hydraulic punching at four stations. A servo feeder ensures precise feeding. The formed profile is cut by a hydraulic tracking shear, enhancing accuracy and material utilization.
4. Technical Parameters
Decoiler with leveler | Type | 2 in 1 |
Power type | Hydraulic | |
Weight capacity | 3T | |
Punching unit | Type | Standalone and hydraulic |
Design | 4 working stations for different holes | |
Coil limiter | Type | 1 coil sensor and 1 storage |
Guiding unit | Type | Guiding rollers |
Design | With digital display hand wheels to adjust the feeding width. | |
Roll former | Speed | 15-20m/min |
Main power | 7.5Kw | |
No. of stations | 10 | |
Driving system | Chain | |
Frame structure | Cast-iron stands | |
Shaft diameter | 65mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | White. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine keeps working when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Multi-station Independent Hydraulic Punching: Ideal for Z purlins with complex hole patterns, especially when punching is required across bent sections. The separated punching stations enhance both efficiency and precision.
Servo Feeder: Delivers high-accuracy feeding control, minimizes material waste, and increases automation by reducing manual intervention.
Hydraulic Tracking Shear: Improves cutting precision while reducing scrap generation and enhancing overall line speed.
Coil Sensor and Storage Rack: Streamlines coil handling and material management, boosting automation and line productivity.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Servo feeder | 1 set |
Hydraulic punching | 1 set |
Coil storage | 1 set |
Coil sensor | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 2 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
7. Customization Options
This production line can be customized to produce Z purlins with varying hole configurations and dimensions to suit specific building needs. It supports multi-hole punching for applications such as rafter connections and provides the flexibility to adjust purlin sizes, allowing clients to meet specific design requirements for industrial structures or warehouses.