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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Pre Punch And Cut C Purlin Roll Forming Machine Without Post Cutting
1. Production Line Overview
This production line is ideal for manufacturers of C-shaped purlins used in roofing and structural applications. It targets industries such as steel construction, commercial building projects, and pre-engineered structures, offering high precision and efficient production for large-scale operations.
2. Profile Description
C-shaped purlins are made from galvanized steel with a thickness range of 1.5-3mm. These purlins provide structural support in roofing systems and light construction. Their high precision and 19 forming stations ensure stability and accuracy, ideal for steel buildings and commercial applications.
3. Production Process
Decoiler → Guiding → leveling → Pre punch → Pre cut → Forming machine → Out table
The production line efficiently uncoils, punches, cuts, and forms C-shaped purlins using high-precision hydraulic systems. The 19-forming stations ensure stability and accuracy in the final product.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 3Ton | |
Guiding unit | Type | Guiding rollers |
Design | With hand wheels to adjust the feeding width. | |
Leveler | Type | On the same base with roll former. |
Punching unit | Type | 3 working stations, hydraulic. |
Cutting unit | Type | Hydraulic cut before forming. |
Power | 5.5Kw | |
Continuity | The roll forming machine stops when cutting | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Roll former | Speed | 15m/min |
Main power | 7.5Kw | |
No. of stations | 19 | |
Driving system | Chain | |
Frame structure | Cast iron | |
Shaft diameter | 70mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Efficient and Stable Forming Process
The 19 forming stations and arch-chain plus gearbox structure enable the production line to achieve high levels of stability and efficiency. This setup is particularly suitable for mass production, reducing potential errors during the forming process and ensuring the precision and quality of each C purlin.
High Level of Automation
With a high degree of automation, processes such as punching, pre-cutting, and guiding are carefully planned, reducing manual operation and intervention. This ensures a continuous and efficient production process.
Precise Design
Every step of this production line is meticulously designed, especially the integration of pre-punching and pre-cutting functions. This minimizes waste and improves production efficiency.
Flexible to Meet Different Demands
The 3-station punching system and flexible forming stations allow the production line to accommodate various sizes of C purlins, meeting the market's diverse needs for different dimensions, hole placements, and shapes.
High Cost Performance
Compared to similar equipment, the 19-station forming machine and integrated pre-punching and pre-cutting design provide a higher return on investment. It is particularly suitable for manufacturers with medium to high production volume requirements.
Stability and Easy Maintenance
The arch-chain structure and gearbox drive system offer high stability, reducing equipment failures. This increases the long-term stability of the production line and lowers future maintenance costs.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Leveler | 1 set |
Main machine-Roll former | 1 set |
Hydraulic punching | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
7. Customization Options
This production line can be customized to manufacture C-shaped purlins in various lengths, thicknesses (ranging from 1.5 to 3mm), and hole patterns based on client specifications. The pre-punching and pre-cutting features allow for flexibility in hole placement and material length adjustment, ensuring precise conformity to project requirements.
![]() |
MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Pre Punch And Cut C Purlin Roll Forming Machine Without Post Cutting
1. Production Line Overview
This production line is ideal for manufacturers of C-shaped purlins used in roofing and structural applications. It targets industries such as steel construction, commercial building projects, and pre-engineered structures, offering high precision and efficient production for large-scale operations.
2. Profile Description
C-shaped purlins are made from galvanized steel with a thickness range of 1.5-3mm. These purlins provide structural support in roofing systems and light construction. Their high precision and 19 forming stations ensure stability and accuracy, ideal for steel buildings and commercial applications.
3. Production Process
Decoiler → Guiding → leveling → Pre punch → Pre cut → Forming machine → Out table
The production line efficiently uncoils, punches, cuts, and forms C-shaped purlins using high-precision hydraulic systems. The 19-forming stations ensure stability and accuracy in the final product.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 3Ton | |
Guiding unit | Type | Guiding rollers |
Design | With hand wheels to adjust the feeding width. | |
Leveler | Type | On the same base with roll former. |
Punching unit | Type | 3 working stations, hydraulic. |
Cutting unit | Type | Hydraulic cut before forming. |
Power | 5.5Kw | |
Continuity | The roll forming machine stops when cutting | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Roll former | Speed | 15m/min |
Main power | 7.5Kw | |
No. of stations | 19 | |
Driving system | Chain | |
Frame structure | Cast iron | |
Shaft diameter | 70mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Efficient and Stable Forming Process
The 19 forming stations and arch-chain plus gearbox structure enable the production line to achieve high levels of stability and efficiency. This setup is particularly suitable for mass production, reducing potential errors during the forming process and ensuring the precision and quality of each C purlin.
High Level of Automation
With a high degree of automation, processes such as punching, pre-cutting, and guiding are carefully planned, reducing manual operation and intervention. This ensures a continuous and efficient production process.
Precise Design
Every step of this production line is meticulously designed, especially the integration of pre-punching and pre-cutting functions. This minimizes waste and improves production efficiency.
Flexible to Meet Different Demands
The 3-station punching system and flexible forming stations allow the production line to accommodate various sizes of C purlins, meeting the market's diverse needs for different dimensions, hole placements, and shapes.
High Cost Performance
Compared to similar equipment, the 19-station forming machine and integrated pre-punching and pre-cutting design provide a higher return on investment. It is particularly suitable for manufacturers with medium to high production volume requirements.
Stability and Easy Maintenance
The arch-chain structure and gearbox drive system offer high stability, reducing equipment failures. This increases the long-term stability of the production line and lowers future maintenance costs.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Leveler | 1 set |
Main machine-Roll former | 1 set |
Hydraulic punching | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
7. Customization Options
This production line can be customized to manufacture C-shaped purlins in various lengths, thicknesses (ranging from 1.5 to 3mm), and hole patterns based on client specifications. The pre-punching and pre-cutting features allow for flexibility in hole placement and material length adjustment, ensuring precise conformity to project requirements.