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High Quality Fully Automatic Pallet Racking Upright Roll Forming Machine Storage Shelf Frame Roll Forming Machinery

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Customized Roll Forming Machine

High Quality Fully Automatic Pallet Racking Upright Roll Forming Machine Storage Shelf Frame Roll Forming Machinery

MOQ:	1 set
Price:	USD1,000-700,000. Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RUP

Product Name:

Automated Metal Rack Upright Roll Former With Gearbox Drive And Hydraulic Tracking Cutter

Key Words:

Rack Upright Roll Former/Metal Rack Upright Profile

Profile:

Rack Upright

Application:

Warehouse Storage Uprights / Retail Shelving Frames

Material Type:

PPGI/PPGL/GI/GL Steel Coils

Material Thickness:

1.5-2.5mm

Forming Speed:

15-20m/min

Main Motor Power:

5.5Kw

Forming Stations:

Driving System:

Gearbox System

Frame Structure:

Cast-iron Stands

Shaft Diameter:

70mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel, Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Product Description

The rack upright roll forming machine is designed for producing high-strength upright columns used in pallet racking and warehouse storage systems. This production line continuously processes steel coils into precise upright profiles with multiple slot patterns, ensuring excellent load-bearing capacity and assembly compatibility with beams and connectors.

The line typically integrates automatic decoiling, leveling, punching, roll forming, straightening, and cutting systems to achieve a fully automated workflow. With high forming accuracy and stable mechanical performance, it is suitable for producing various rack upright designs such as C-type, Sigma-type, and customized structural profiles.

By using PLC control and servo feeding systems, the machine ensures consistent hole positioning and profile accuracy, which is critical for racking system assembly. This rack upright roll forming line is widely used in logistics warehouses, industrial storage facilities, and distribution centers, offering high efficiency, low labor cost, and stable mass production capability.

1. Overview

1.2 Profile
The rack upright profile is made of galvanized steel, thickness 1.0–2.0mm, featuring precise punched holes for bolts and attachments. It has a vertical column shape with optional reinforcing ribs. Designed for warehouse and retail shelving, the profile ensures high strength, dimensional accuracy, corrosion resistance, and easy assembly, suitable for heavy-duty storage applications.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker

Process: This production line precisely forms rack upright profiles with pre-punched bolt holes. Servo feeding ensures alignment with punching, while the gantry roll former guarantees dimensional accuracy and structural stability. The tracking hydraulic cutter provides precise length control. Accumulator racks coordinate speed differences, maintaining continuous, high-efficiency production with minimal downtime.

1.4 Key Focus
High Precision Punching: Ensures accurate hole placement and alignment.
Gantry Roll Former with Gearbox: Delivers stable, consistent profile dimensions.
Servo Feeding Coordination: Synchronizes punching and forming, reducing errors.
Tracking Hydraulic Cutter: Guarantees exact profile lengths at high speed.
Accumulator Rack: Maintains continuous production despite speed differences.
Automated and Flexible: Supports various rack upright sizes and thicknesses.

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
5T Hydraulic Decoiler	Handles heavy steel coils, ensures smooth feed
Servo Feeding	High-precision feeding, coordinates with punching
Punching Press	Creates accurate bolt holes, reduces secondary work
Steel Coil Storage	Buffers material, synchronizes punch and forming speed
Guiding System	Maintains center alignment, improves profile accuracy
Roll Former	Stable forming, high precision, suitable for complex profiles
Flying Hydraulic Cutter	Cuts profiles to exact length, tracks roll former speed
Out Table	Collects finished profiles, ready for packing or stacking
Run-out Table	Facilitates smooth product exit and temporary storage
Run-out Table	Designed for integration with auto stacking systems

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Servo Feeder	1 set
Punch Press	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	2 sets

4. Customization Options

This roll forming line allows customization of the punching layout, roll former die set, number of forming stations, and tracking hydraulic cutter settings. Adjustments can be made for profile thickness, width, reinforcing ribs, hole patterns, and production speed. Servo feeding parameters can be tailored to specific client requirements for maximum efficiency.

Tags:

Products

MOQ:	1 set
Price:	USD1,000-700,000. Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RUP

Product Name:

Automated Metal Rack Upright Roll Former With Gearbox Drive And Hydraulic Tracking Cutter

Key Words:

Rack Upright Roll Former/Metal Rack Upright Profile

Profile:

Rack Upright

Application:

Warehouse Storage Uprights / Retail Shelving Frames

Material Type:

PPGI/PPGL/GI/GL Steel Coils

Material Thickness:

1.5-2.5mm

Forming Speed:

15-20m/min

Main Motor Power:

5.5Kw

Forming Stations:

Driving System:

Gearbox System

Frame Structure:

Cast-iron Stands

Shaft Diameter:

70mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel, Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

USD1,000-700,000. Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Product Description

1. Overview

1.2 Profile
The rack upright profile is made of galvanized steel, thickness 1.0–2.0mm, featuring precise punched holes for bolts and attachments. It has a vertical column shape with optional reinforcing ribs. Designed for warehouse and retail shelving, the profile ensures high strength, dimensional accuracy, corrosion resistance, and easy assembly, suitable for heavy-duty storage applications.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker

Process: This production line precisely forms rack upright profiles with pre-punched bolt holes. Servo feeding ensures alignment with punching, while the gantry roll former guarantees dimensional accuracy and structural stability. The tracking hydraulic cutter provides precise length control. Accumulator racks coordinate speed differences, maintaining continuous, high-efficiency production with minimal downtime.

1.4 Key Focus
High Precision Punching: Ensures accurate hole placement and alignment.
Gantry Roll Former with Gearbox: Delivers stable, consistent profile dimensions.
Servo Feeding Coordination: Synchronizes punching and forming, reducing errors.
Tracking Hydraulic Cutter: Guarantees exact profile lengths at high speed.
Accumulator Rack: Maintains continuous production despite speed differences.
Automated and Flexible: Supports various rack upright sizes and thicknesses.

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
5T Hydraulic Decoiler	Handles heavy steel coils, ensures smooth feed
Servo Feeding	High-precision feeding, coordinates with punching
Punching Press	Creates accurate bolt holes, reduces secondary work
Steel Coil Storage	Buffers material, synchronizes punch and forming speed
Guiding System	Maintains center alignment, improves profile accuracy
Roll Former	Stable forming, high precision, suitable for complex profiles
Flying Hydraulic Cutter	Cuts profiles to exact length, tracks roll former speed
Out Table	Collects finished profiles, ready for packing or stacking
Run-out Table	Facilitates smooth product exit and temporary storage
Run-out Table	Designed for integration with auto stacking systems

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Servo Feeder	1 set
Punch Press	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	2 sets

4. Customization Options

Tags:

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Customized Roll Forming Machine

Auxiliary Equipment

High Quality Fully Automatic Pallet Racking Upright Roll Forming Machine Storage Shelf Frame Roll Forming Machinery

upright roll forming machine,

box beam roll forming machine,

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Customized Roll Forming Machine

Auxiliary Equipment

upright roll forming machine,

box beam roll forming machine,