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W Beam Roll Forming Line Machine With Hydraulic Flying Cut And Reinforced Dual Leveling System

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Shutter Door Roll Forming Machine

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Door Frame Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

W Beam Roll Forming Line Machine With Hydraulic Flying Cut And Reinforced Dual Leveling System

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

Road Barrier Roll Former Featuring Punching Integration And Gearbox-Driven Structure

Key Words:

W Guardrail Forming Line / Road Barrier Production / Corrugated Steel Profile / Crash Barrier Machine

Profile:

Highway Guardrail Panel

Application:

Highway Divider System / Roadway Accident Prevention / Public Road Fencing / City Traffic Isolation / Urban Infrastructure Safety

Material Type:

Cold Rolled Steel/hot Rolled Steel

Material Thickness:

3-4mm

Production Speed:

15m/min

Main Motor Power:

Forming Stations:

Driving System:

Gearbox Driving System

Frame Structure:

Cast Iron Stands

Shaft Diameter:

100mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Highlight:

w beam roll forming line machine

reinforced roll forming machine

reinforced roll forming line machine

Product Description

W Beam Roll Forming Line with Hydraulic Flying Cut and Reinforced Dual-Leveling System

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This roll forming solution targets safety product suppliers, metal profile manufacturers, and highway system contractors. It delivers consistent shaping of thick steel guardrails with minimal manual intervention. Built for strength, precision, and long-term use, the machine handles demanding production needs with high output efficiency and reduced tooling downtime.

2. Profile Description

The W guardrail profile is crafted from 3–4mm galvanized or cold-rolled steel. It features a deep wave form for impact absorption, ideal for road safety installations. Known for its rigidity, consistent hole alignment, and durable surface, it's used to reduce collision impact and protect roadside infrastructure.

3. Production Process

7.5T Hydraulic Decoiler → Initial Leveling Section → Guiding → Powered Feed Roller → Secondary Leveling + Hydraulic Punching → Entry Guide Device → Roll Former → Hydraulic Flying Cutter
Steel coil is decoiled and leveled in two phases to ensure flatness. After precision punching, material enters the forming system where 18 gear-driven stations shape the W profile. The hydraulic tracking cutter ensures fast, clean cutting without pausing production, ideal for continuous high-speed output.

4. Technical Parameters

Machine	Analysis
Hydraulic Decoiler	Designed to hold and unwind heavy-duty steel coils
Hydraulic Decoiler	Equipped with pressing and side arms for stable release
Initial Leveling Unit	Flattens initial coil curve for consistent feeding
Powered Feed Roller	Assists in accurate coil movement to punching station
Second Leveling + Punch Station	Shared frame saves space and aligns process precisely
Hydraulic Punching Device	Configurable for hole distance and shape changes
Entry Guide Section	Ensures centered feeding into roll former section
Roll Former	Gearbox design improves power for thick steel profiles
Roll Former	Maintains forming accuracy even under continuous load
Flying Hydraulic Cutter	Provides high-speed, in-motion shearing without stopping

5. Key Focus

Reinforced punching and leveling on a unified chassis improves structural consistency
Built-in gearbox system supports stable forming of thick steel
Dual-leveling mechanism boosts profile straightness and surface integrity
Tracking cut system increases cutting speed and accuracy without stop-start motion
Optimized for guardrail applications with hole customization support

6. Production Line Components

Machine Name	Quantity
Hydraulic Decoiler	1 set
Initial Leveling Unit	1 set
Powered Feed Roller	1 set
Second-Level Leveler + Punch Station	1 set
Entry Guide Section	1 set
Roll Former	1 set
Hydraulic Tracking Cutter	1 set
PLC Cabinet	1 set
Hydraulic Station	2 sets
Out Table	2 sets

7. Customization Options

For W-shaped guardrails, we provide tailored roll forming solutions including customized punching die layouts, adjustable hole distances, optional material compatibility (galvanized, hot-dip, pre-painted), line speed adjustments, and integration of servo feeders or CNC punching modules for enhanced flexibility in profile design.

Tags:

guardrail forming machine,

highway guardrail making machine,

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Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive

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PRODUCTS DETAILS

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Other Profiles Roll Forming Machine

Auxiliary Equipment

W Beam Roll Forming Line Machine With Hydraulic Flying Cut And Reinforced Dual Leveling System

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RDTC

Product Name:

Road Barrier Roll Former Featuring Punching Integration And Gearbox-Driven Structure

Key Words:

W Guardrail Forming Line / Road Barrier Production / Corrugated Steel Profile / Crash Barrier Machine

Profile:

Highway Guardrail Panel

Application:

Highway Divider System / Roadway Accident Prevention / Public Road Fencing / City Traffic Isolation / Urban Infrastructure Safety

Material Type:

Cold Rolled Steel/hot Rolled Steel

Material Thickness:

3-4mm

Production Speed:

15m/min

Main Motor Power:

22Kw

Forming Stations:

Driving System:

Gearbox Driving System

Frame Structure:

Cast Iron Stands

Shaft Diameter:

100mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

w beam roll forming line machine

reinforced roll forming machine

reinforced roll forming line machine

Product Description

W Beam Roll Forming Line with Hydraulic Flying Cut and Reinforced Dual-Leveling System

1. Production Line Overview

This roll forming solution targets safety product suppliers, metal profile manufacturers, and highway system contractors. It delivers consistent shaping of thick steel guardrails with minimal manual intervention. Built for strength, precision, and long-term use, the machine handles demanding production needs with high output efficiency and reduced tooling downtime.

2. Profile Description

The W guardrail profile is crafted from 3–4mm galvanized or cold-rolled steel. It features a deep wave form for impact absorption, ideal for road safety installations. Known for its rigidity, consistent hole alignment, and durable surface, it's used to reduce collision impact and protect roadside infrastructure.

3. Production Process

7.5T Hydraulic Decoiler → Initial Leveling Section → Guiding → Powered Feed Roller → Secondary Leveling + Hydraulic Punching → Entry Guide Device → Roll Former → Hydraulic Flying Cutter
Steel coil is decoiled and leveled in two phases to ensure flatness. After precision punching, material enters the forming system where 18 gear-driven stations shape the W profile. The hydraulic tracking cutter ensures fast, clean cutting without pausing production, ideal for continuous high-speed output.

4. Technical Parameters

Machine	Analysis
Hydraulic Decoiler	Designed to hold and unwind heavy-duty steel coils
Hydraulic Decoiler	Equipped with pressing and side arms for stable release
Initial Leveling Unit	Flattens initial coil curve for consistent feeding
Powered Feed Roller	Assists in accurate coil movement to punching station
Second Leveling + Punch Station	Shared frame saves space and aligns process precisely
Hydraulic Punching Device	Configurable for hole distance and shape changes
Entry Guide Section	Ensures centered feeding into roll former section
Roll Former	Gearbox design improves power for thick steel profiles
Roll Former	Maintains forming accuracy even under continuous load
Flying Hydraulic Cutter	Provides high-speed, in-motion shearing without stopping

5. Key Focus

Reinforced punching and leveling on a unified chassis improves structural consistency
Built-in gearbox system supports stable forming of thick steel
Dual-leveling mechanism boosts profile straightness and surface integrity
Tracking cut system increases cutting speed and accuracy without stop-start motion
Optimized for guardrail applications with hole customization support

6. Production Line Components

Machine Name	Quantity
Hydraulic Decoiler	1 set
Initial Leveling Unit	1 set
Powered Feed Roller	1 set
Second-Level Leveler + Punch Station	1 set
Entry Guide Section	1 set
Roll Former	1 set
Hydraulic Tracking Cutter	1 set
PLC Cabinet	1 set
Hydraulic Station	2 sets
Out Table	2 sets

7. Customization Options

For W-shaped guardrails, we provide tailored roll forming solutions including customized punching die layouts, adjustable hole distances, optional material compatibility (galvanized, hot-dip, pre-painted), line speed adjustments, and integration of servo feeders or CNC punching modules for enhanced flexibility in profile design.

Tags: