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Cold Roll Forming Line For W Panel Highway Guardrails With Hydraulic Punching And Magnetic Stacking

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Cold Roll Forming Line For W Panel Highway Guardrails With Hydraulic Punching And Magnetic Stacking

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

Durable Roll Forming Machine For W Panel Highway Guardrails With Automated Hydraulic Cutting And Punching

Key Words:

High-speed Production/Guardrail Manufacturing/Road Barrier Panels/Magnetic Stacking System

Profile:

Highway Guardrail Panel

Application:

Roadside Barrier Systems / Impact Protection For Highways / Industrial Barrier Fencing / Safety Guardrails For Road

Material Type:

Cold Rolled Steel/hot Rolled Steel

Material Thickness:

3-4mm

Production Speed:

15m/min

Main Motor Power:

Forming Stations:

Driving System:

Gearbox Driving System

Frame Structure:

Cast Iron Stands

Shaft Diameter:

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Highlight:

highway cold roll forming line

highway roll forming line machine

w panel cold roll forming line

Product Description

High-Speed Cold Roll Forming Line for W Panel Highway Guardrails with Hydraulic Punching and Magnetic Stacking

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This production line is tailored for the production of W panel guardrails, commonly used in highway safety.
The line offers fast production with high-quality forming, punching, and automated stacking. It’s ideal for road construction contractors and infrastructure projects needing heavy-duty, reliable guardrails.

2. Profile Description

The W panel is constructed from 3-4mm cold-rolled steel, often galvanized for enhanced corrosion resistance. Its wave-like profile is designed to withstand high-impact forces.
These panels are typically used in highway barriers, offering reliable vehicle impact protection. They feature precision holes for mounting and alignment in guardrail systems.

3. Production Process

5T Decoiler-Guiding-Leveling-Hydraulic punching-Hydraulic cutting-Transfer conveyor-Roll forming machine-Auto stacker
The steel coil is fed through a decoiler and aligned by guiding rollers. It is then leveled for a smooth finish. The material undergoes precise hydraulic punching for hole formation before being cut to length. Afterward, the transfer conveyor moves the material to the roll former, where it is shaped into W panels. Finally, panels are safely stacked with a magnetic stacker for efficient handling.

4. Technical Parameters

Machine	Analysis
5T Decoiler	Helps unwind steel coils smoothly, ensuring a steady and controlled feed for the rest of the line.
Guiding rollers	Keeps the steel aligned and prevents misfeeds, ensuring smooth and accurate processing.
Leveling unit	Ensures the steel is perfectly flat, preventing deformation during subsequent processes.
Hydraulic punching	Provides high-precision hole placement, which is vital for mounting the guardrails securely.
Hydraulic cutting	Cuts the steel to the correct length with high precision, ensuring uniform panel sizes.
Transfer conveyor	Transfers cut steel to the roll forming machine, ensuring a smooth and continuous workflow.
Roll forming machine	Shapes the steel into the desired W panel profile with high precision and minimal deviation.
Auto stacker	Automates the stacking of heavy panels, improving safety and productivity in material handling.

5. Key Focus

Efficient production: The line ensures quick production, maintaining high throughput while minimizing interruptions.
Precise hole placement: The hydraulic punching system ensures accuracy, essential for guardrail system integration.
Enhanced safety: The magnetic stacker improves the safety of heavy panel handling and reduces manual labor.

6. Production Line Components

Machine Name	Quantity
Decoiler	1 set
Guiding rollers	1 set
Leveling unit	1 set
Hydraulic punching	1 set
Hydraulic cutter	1 set
Transfer conveyor	1 set
Roll forming machine	1 set
Auto stacker	1 set
PLC cabinet	1 set
Hydraulic Station	2 sets
Out table	2 sets

7. Customization Options

We offer tailored configurations for the W panel production line, including:

Adjustable roll forming stations for varying profiles.
Customizable hydraulic punching with different hole sizes and patterns.
Variable cutting lengths based on project specifications.
Modification options for steel coating, such as zinc plating or other corrosion-resistant finishes.
Custom stacking solutions for different panel sizes and weights.

Tags:

guardrail forming machine,

highway guardrail making machine,

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Auxiliary Equipment

Cold Roll Forming Line For W Panel Highway Guardrails With Hydraulic Punching And Magnetic Stacking

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RDTC

Product Name:

Durable Roll Forming Machine For W Panel Highway Guardrails With Automated Hydraulic Cutting And Punching

Key Words:

High-speed Production/Guardrail Manufacturing/Road Barrier Panels/Magnetic Stacking System

Profile:

Highway Guardrail Panel

Application:

Roadside Barrier Systems / Impact Protection For Highways / Industrial Barrier Fencing / Safety Guardrails For Road

Material Type:

Cold Rolled Steel/hot Rolled Steel

Material Thickness:

3-4mm

Production Speed:

15m/min

Main Motor Power:

22Kw

Forming Stations:

Driving System:

Gearbox Driving System

Frame Structure:

Cast Iron Stands

Shaft Diameter:

80mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

highway cold roll forming line

highway roll forming line machine

w panel cold roll forming line

Product Description

High-Speed Cold Roll Forming Line for W Panel Highway Guardrails with Hydraulic Punching and Magnetic Stacking

1. Production Line Overview

This production line is tailored for the production of W panel guardrails, commonly used in highway safety.
The line offers fast production with high-quality forming, punching, and automated stacking. It’s ideal for road construction contractors and infrastructure projects needing heavy-duty, reliable guardrails.

2. Profile Description

The W panel is constructed from 3-4mm cold-rolled steel, often galvanized for enhanced corrosion resistance. Its wave-like profile is designed to withstand high-impact forces.
These panels are typically used in highway barriers, offering reliable vehicle impact protection. They feature precision holes for mounting and alignment in guardrail systems.

3. Production Process

5T Decoiler-Guiding-Leveling-Hydraulic punching-Hydraulic cutting-Transfer conveyor-Roll forming machine-Auto stacker
The steel coil is fed through a decoiler and aligned by guiding rollers. It is then leveled for a smooth finish. The material undergoes precise hydraulic punching for hole formation before being cut to length. Afterward, the transfer conveyor moves the material to the roll former, where it is shaped into W panels. Finally, panels are safely stacked with a magnetic stacker for efficient handling.

4. Technical Parameters

Machine	Analysis
5T Decoiler	Helps unwind steel coils smoothly, ensuring a steady and controlled feed for the rest of the line.
Guiding rollers	Keeps the steel aligned and prevents misfeeds, ensuring smooth and accurate processing.
Leveling unit	Ensures the steel is perfectly flat, preventing deformation during subsequent processes.
Hydraulic punching	Provides high-precision hole placement, which is vital for mounting the guardrails securely.
Hydraulic cutting	Cuts the steel to the correct length with high precision, ensuring uniform panel sizes.
Transfer conveyor	Transfers cut steel to the roll forming machine, ensuring a smooth and continuous workflow.
Roll forming machine	Shapes the steel into the desired W panel profile with high precision and minimal deviation.
Auto stacker	Automates the stacking of heavy panels, improving safety and productivity in material handling.

5. Key Focus

Efficient production: The line ensures quick production, maintaining high throughput while minimizing interruptions.
Precise hole placement: The hydraulic punching system ensures accuracy, essential for guardrail system integration.
Enhanced safety: The magnetic stacker improves the safety of heavy panel handling and reduces manual labor.

6. Production Line Components

Machine Name	Quantity
Decoiler	1 set
Guiding rollers	1 set
Leveling unit	1 set
Hydraulic punching	1 set
Hydraulic cutter	1 set
Transfer conveyor	1 set
Roll forming machine	1 set
Auto stacker	1 set
PLC cabinet	1 set
Hydraulic Station	2 sets
Out table	2 sets

7. Customization Options

We offer tailored configurations for the W panel production line, including:

Adjustable roll forming stations for varying profiles.
Customizable hydraulic punching with different hole sizes and patterns.
Variable cutting lengths based on project specifications.
Modification options for steel coating, such as zinc plating or other corrosion-resistant finishes.
Custom stacking solutions for different panel sizes and weights.

Tags: