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2-4mm Highway Guardrail Forming Machine W Panel Metal Roll Former

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2-4mm Highway Guardrail Forming Machine W Panel Metal Roll Former

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

2-4mm Highway Guardrail W Panel Roll Forming Machine

Key Words:

Hot-rolled Steel /Highway Safety / W-Beam /Heavy-duty Structure Roll Former

Profile:

Guardrail W Panel

Application:

Highway Barriers / Road Safety / Bridge Protection / Traffic Separation

Material Type:

Hot Rolled Steel

Material Thickness:

3-4mm

Production Speed:

15m/min

Main Motor Power:

18.5Kw

Forming Stations:

Driving System:

Gearbox With Universal Joint

Frame Structure:

Cast Iron Stands

Shaft Diameter:

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Highlight:

w panel metal roll former

highway guardrail forming machine w panel

highway metal roll former

Product Description

2-4mm highway guardrail W panel roll forming machine

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This high-speed W-Beam roll forming line is designed for highway safety product manufacturers and infrastructure projects. Featuring high automation, precision punching, and a gearbox-driven system, it ensures efficient, high-quality production. The independent leveling and punching units enhance processing accuracy, making it ideal for mass production.

2. Profile Description

Made of 2-4mm hot-rolled steel, the W-Beam guardrail features two humps and one valley for enhanced impact absorption. It includes pre-punched elongated holes for easy bolt installation, ensuring a secure connection. Commonly galvanized for corrosion resistance, it is widely used for highway safety and traffic management.

3. Production Process

Hydraulic decoiler – Leveler – Servo feeder – Hydraulic punch – Pre-cut – Transport table – Guiding – Roll former – Out table
The production line starts with a hydraulic decoiler feeding the hot-rolled steel into an independent leveling unit for flatness correction. A servo feeder ensures precise positioning before hydraulic punching creates elongated mounting holes.
The pre-cut system improves efficiency by cutting before roll forming, preventing material distortion. The gearbox-driven roll forming machine shapes the W-Beam with high precision. Finally, the manual offloading system ensures safe and organized stacking.

4. Technical Parameters

Decoiler	Power type	Hydraulic
	Weight capacity	5Ton
	Function	Holds and unwinds the hot-rolled steel coil
	Function	Provides stable and controlled feeding into the line
	Benefits	Reduces manual handling efforts
	Benefits	Ensures smooth and continuous material feeding
Leveler	Type	Standalone
	Benefits	Improves material flatness before forming
		Reduces internal stress for better shaping
		Enhances punching and forming accuracy
		Handles thicker steel more effectively
Servo Feeder	Function	Feeds pre-leveled steel into the punching unit
	Function	Synchronizes with hydraulic punching for precision
	Benefits	Minimizes positioning errors
		Reduces material waste
		Increases punching speed and efficiency
Punching unit	Type	Standalone
	Power	Hydraulic, 18.5Kw
	Stations	2 in total.
	Function	Creates elongated mounting holes in W-Beam
	Function	Works without stopping the roll forming process
	Benefits	Improves production efficiency
		Provides precise and repeatable hole placement
		Reduces machine wear by separating punching from forming
Pre cut	Power	Hydraulic, 18.5Kw
	Function	Cuts steel coils before roll forming
	Function	Saving material waste when changing new coils
Transfer platform	Power	Electric
Transfer platform	Function	Moves pre-cut steel sheets to the forming section
Guiding unit	Function	Aligns material before roll forming
Roll former	Speed	15m/min
	Main power	18.5Kw
	No. of stations	12
	Driving system	Gearbox with universal joint
	Frame structure	Cast iron
	Shaft diameter	85mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	Forms hot-rolled steel into W-Beam profile
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	Collects finished W-Beam guardrails.
	Benefits	Allows easy manual stacking
	Benefits	Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
Optional: Auto stacker	Benefits	Organizes finished products efficiently
		Reduces labor intensity for workers
		More safety

5. Key Focus

ndependent leveling – Enhances flatness for precise punching and forming
Servo feeding system – Provides high-accuracy hole positioning
Separate hydraulic punching – Maintains continuous roll forming operation
Gearbox & universal shaft drive – Delivers stable and powerful transmission
Heavy-duty frame – Supports thick steel forming with durability
Automated operation – Reduces manual labor and improves efficiency
Smooth material handling – Ensures minimal surface damage on finished products

6. Production Line Components

Component	Quantity
5 Ton Hydraulic decoiler	1 set
Leveler	1 set
Servo feeder	1 set
Hydraulic punch	1 set
Mold	2 sets
Hydraulic cut	1 set
Platform	1 set
Roll forming machine	1 set
Out table	1 set
PLC control	1 set
Hydraulic station	2 sets
Container size for reference:2*40GP

7. Customization Options

Profile Customization – Guardrail dimensions tailored to customer drawings.
Punching Design – Hole patterns adjustable based on installation requirements.
Cutting Configuration – Pre-cut or post-cut options to suit production needs.

Tags:

Products

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RDTC

Product Name:

2-4mm Highway Guardrail W Panel Roll Forming Machine

Key Words:

Hot-rolled Steel /Highway Safety / W-Beam /Heavy-duty Structure Roll Former

Profile:

Guardrail W Panel

Application:

Highway Barriers / Road Safety / Bridge Protection / Traffic Separation

Material Type:

Hot Rolled Steel

Material Thickness:

3-4mm

Production Speed:

15m/min

Main Motor Power:

18.5Kw

Forming Stations:

Driving System:

Gearbox With Universal Joint

Frame Structure:

Cast Iron Stands

Shaft Diameter:

85mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

w panel metal roll former

highway guardrail forming machine w panel

highway metal roll former

Product Description

2-4mm highway guardrail W panel roll forming machine

1. Production Line Overview

This high-speed W-Beam roll forming line is designed for highway safety product manufacturers and infrastructure projects. Featuring high automation, precision punching, and a gearbox-driven system, it ensures efficient, high-quality production. The independent leveling and punching units enhance processing accuracy, making it ideal for mass production.

2. Profile Description

Made of 2-4mm hot-rolled steel, the W-Beam guardrail features two humps and one valley for enhanced impact absorption. It includes pre-punched elongated holes for easy bolt installation, ensuring a secure connection. Commonly galvanized for corrosion resistance, it is widely used for highway safety and traffic management.

3. Production Process

Hydraulic decoiler – Leveler – Servo feeder – Hydraulic punch – Pre-cut – Transport table – Guiding – Roll former – Out table
The production line starts with a hydraulic decoiler feeding the hot-rolled steel into an independent leveling unit for flatness correction. A servo feeder ensures precise positioning before hydraulic punching creates elongated mounting holes.
The pre-cut system improves efficiency by cutting before roll forming, preventing material distortion. The gearbox-driven roll forming machine shapes the W-Beam with high precision. Finally, the manual offloading system ensures safe and organized stacking.

4. Technical Parameters

Decoiler	Power type	Hydraulic
	Weight capacity	5Ton
	Function	Holds and unwinds the hot-rolled steel coil
	Function	Provides stable and controlled feeding into the line
	Benefits	Reduces manual handling efforts
	Benefits	Ensures smooth and continuous material feeding
Leveler	Type	Standalone
	Benefits	Improves material flatness before forming
		Reduces internal stress for better shaping
		Enhances punching and forming accuracy
		Handles thicker steel more effectively
Servo Feeder	Function	Feeds pre-leveled steel into the punching unit
	Function	Synchronizes with hydraulic punching for precision
	Benefits	Minimizes positioning errors
		Reduces material waste
		Increases punching speed and efficiency
Punching unit	Type	Standalone
	Power	Hydraulic, 18.5Kw
	Stations	2 in total.
	Function	Creates elongated mounting holes in W-Beam
	Function	Works without stopping the roll forming process
	Benefits	Improves production efficiency
		Provides precise and repeatable hole placement
		Reduces machine wear by separating punching from forming
Pre cut	Power	Hydraulic, 18.5Kw
	Function	Cuts steel coils before roll forming
	Function	Saving material waste when changing new coils
Transfer platform	Power	Electric
Transfer platform	Function	Moves pre-cut steel sheets to the forming section
Guiding unit	Function	Aligns material before roll forming
Roll former	Speed	15m/min
	Main power	18.5Kw
	No. of stations	12
	Driving system	Gearbox with universal joint
	Frame structure	Cast iron
	Shaft diameter	85mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	Forms hot-rolled steel into W-Beam profile
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	Collects finished W-Beam guardrails.
	Benefits	Allows easy manual stacking
	Benefits	Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
Optional: Auto stacker	Benefits	Organizes finished products efficiently
		Reduces labor intensity for workers
		More safety

5. Key Focus

ndependent leveling – Enhances flatness for precise punching and forming
Servo feeding system – Provides high-accuracy hole positioning
Separate hydraulic punching – Maintains continuous roll forming operation
Gearbox & universal shaft drive – Delivers stable and powerful transmission
Heavy-duty frame – Supports thick steel forming with durability
Automated operation – Reduces manual labor and improves efficiency
Smooth material handling – Ensures minimal surface damage on finished products

6. Production Line Components

Component	Quantity
5 Ton Hydraulic decoiler	1 set
Leveler	1 set
Servo feeder	1 set
Hydraulic punch	1 set
Mold	2 sets
Hydraulic cut	1 set
Platform	1 set
Roll forming machine	1 set
Out table	1 set
PLC control	1 set
Hydraulic station	2 sets
Container size for reference:2*40GP

7. Customization Options

Profile Customization – Guardrail dimensions tailored to customer drawings.
Punching Design – Hole patterns adjustable based on installation requirements.
Cutting Configuration – Pre-cut or post-cut options to suit production needs.

Tags:

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

2-4mm Highway Guardrail Forming Machine W Panel Metal Roll Former

w panel metal roll former

highway guardrail forming machine w panel

highway metal roll former

guardrail forming machine,

highway guardrail making machine,

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

w panel metal roll former

highway guardrail forming machine w panel

highway metal roll former

guardrail forming machine,

highway guardrail making machine,