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3 Layers Metal Deck Roll Forming Machine With Flying Hydraulic Cutting

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3 Layers Metal Deck Roll Forming Machine With Flying Hydraulic Cutting

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

Galvanized Steel Deep Embossing Metal Deck Roll Former

Key Words:

Three-layer Structure/Galvanized Steel/Multi-profile Flexibility Metal Deck Roll Former

Profile:

Metal Deck/Floor Deck

Application:

Building Construction/Floor Deck

Material Type:

Galvanized Steel

Material Thickness:

0.8-1.5mm

Production Speed:

15m/min

Main Motor Power:

22Kw

Forming Stations:

Driving System:

Chain

Frame Structure:

Wall Panel Structure

Shaft Diameter:

85mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Highlight:

3 layers metal deck roll forming machine

hydraulic metal deck forming machine

hydraulic metal deck roll forming machine

Product Description

3 Layers Metal Deck Roll Forming Machine With Flying Hydraulic Cutting

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This three-layer metal deck roll forming machine is designed for high-efficiency production of multi-profile composite decking. It features an independent embossing machine and a tracking hydraulic cutter for continuous operation, enhancing speed and precision. Ideal for construction companies and steel structure manufacturers, it offers cost savings and greater production flexibility.

2. Profile Description

Metal deck is made from 0.8–1.2mm galvanized steel with embossments for enhanced concrete bonding. It provides structural support and acts as a formwork before concrete cures. The three-layer roll forming system offers multi-size production, ensuring cost-effectiveness. Commonly used in commercial buildings, bridges, warehouses, and parking structures for reinforced flooring solutions.

3. Production Process

Decoiler - Standalone Embossing - Pre-cut - Guiding - Roll Former - Flying Hydraulic Cutting - Out Table
Steel coils are manually loaded onto a 5T decoiler and fed into a standalone embossing machine for surface texturing. The pre-cut system trims material before entering the roll former, where profiles are shaped. Flying hydraulic cutting ensures uninterrupted production, delivering precise, continuous metal deck panels onto the out table.

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5Ton
	Function	Holds and feeds galvanized steel coils into the production line.
	Function	Ensures stable and controlled coil unwinding.
	Benefits	Cost-effective and easy to operate.
	Benefits	Compatible with multiple coil sizes.
Embossing machine	Type	Standalone
	Function	Creates surface indentations for enhanced concrete bonding.
	Function	Works independently with any forming layer.
	Benefits	No need for multiple embossing rollers.
	Benefits	Improves structural integrity of composite decks.
Pre cut	Function	Adjusts material length for flexible production.
	Benefits	Reduces material waste and optimizes layout.
	Benefits	Improves forming accuracy for different deck sizes.
Guiding unit	Function	Aligns metal sheet into the roll forming section.
	Function	Prevents misalignment and material deviation.
	Design	Adjustable rollers for precise positioning.
Roll former	Design	Compact and low-maintenance structure.
	Type	Three layer
	Benefits	Saves space and investment costs.
	Benefits	Allows high-speed, multi-size production.
	Speed	15/min
	Main power	22Kw
	No. of stations	28
	Driving system	Chain
	Frame structure	Wall panel
	Shaft diameter	85mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	Forms three different deck profiles in a single system.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	Cuts panels while the machine is running.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.

5. Key Focus

Our 3-layer metal deck roll forming machine allows customers to produce multiple decking profiles on a single system, significantly reducing investment costs. The standalone embossing machine can be used independently with each layer, eliminating the need for extra embossing rollers.
Flying hydraulic cutting ensures seamless, high-speed operation, maximizing efficiency and precision.

6. Production Line Components

Component	Quantity
Decoiler	1 set
Embossing machine	1 set
Pre-cut blade	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

7. Optional device: Auto stacker

Improved Handling Efficiency

The auto-stacking system enhances efficiency in handling wide and heavy floor decking panels, reducing manual labor.
Increased Safety

Reduces the need for manual lifting, minimizing the risk of worker injuries while handling large and heavy panels.
Prevention of Damage

The stacking system minimizes the chance of panel damage during manual handling, ensuring the integrity of the finished product.
Space and Height Adaptation

The stacker addresses the high machine height, making it easier to collect finished panels safely and efficiently.
Enhanced Productivity

With automatic stacking, the system reduces production delays and improves overall throughput by streamlining the collection process.

Tags:

metal deck roll forming machine,

deck floor roll forming machine,

Video

95mm Shaft Diameter Embossing Metal Roll Forming Equipment For YX65-170-550 Floor Deck With Hydraulic Cutting System

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PRODUCTS DETAILS

Products

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

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Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

3 Layers Metal Deck Roll Forming Machine With Flying Hydraulic Cutting

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

Galvanized Steel Deep Embossing Metal Deck Roll Former

Key Words:

Three-layer Structure/Galvanized Steel/Multi-profile Flexibility Metal Deck Roll Former

Profile:

Metal Deck/Floor Deck

Application:

Building Construction/Floor Deck

Material Type:

Galvanized Steel

Material Thickness:

0.8-1.5mm

Production Speed:

15m/min

Main Motor Power:

22Kw

Forming Stations:

Driving System:

Chain

Frame Structure:

Wall Panel Structure

Shaft Diameter:

85mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

3 layers metal deck roll forming machine

hydraulic metal deck forming machine

hydraulic metal deck roll forming machine

Product Description

3 Layers Metal Deck Roll Forming Machine With Flying Hydraulic Cutting

1. Production Line Overview

This three-layer metal deck roll forming machine is designed for high-efficiency production of multi-profile composite decking. It features an independent embossing machine and a tracking hydraulic cutter for continuous operation, enhancing speed and precision. Ideal for construction companies and steel structure manufacturers, it offers cost savings and greater production flexibility.

2. Profile Description

Metal deck is made from 0.8–1.2mm galvanized steel with embossments for enhanced concrete bonding. It provides structural support and acts as a formwork before concrete cures. The three-layer roll forming system offers multi-size production, ensuring cost-effectiveness. Commonly used in commercial buildings, bridges, warehouses, and parking structures for reinforced flooring solutions.

3. Production Process

Decoiler - Standalone Embossing - Pre-cut - Guiding - Roll Former - Flying Hydraulic Cutting - Out Table
Steel coils are manually loaded onto a 5T decoiler and fed into a standalone embossing machine for surface texturing. The pre-cut system trims material before entering the roll former, where profiles are shaped. Flying hydraulic cutting ensures uninterrupted production, delivering precise, continuous metal deck panels onto the out table.

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5Ton
	Function	Holds and feeds galvanized steel coils into the production line.
	Function	Ensures stable and controlled coil unwinding.
	Benefits	Cost-effective and easy to operate.
	Benefits	Compatible with multiple coil sizes.
Embossing machine	Type	Standalone
	Function	Creates surface indentations for enhanced concrete bonding.
	Function	Works independently with any forming layer.
	Benefits	No need for multiple embossing rollers.
	Benefits	Improves structural integrity of composite decks.
Pre cut	Function	Adjusts material length for flexible production.
	Benefits	Reduces material waste and optimizes layout.
	Benefits	Improves forming accuracy for different deck sizes.
Guiding unit	Function	Aligns metal sheet into the roll forming section.
	Function	Prevents misalignment and material deviation.
	Design	Adjustable rollers for precise positioning.
Roll former	Design	Compact and low-maintenance structure.
	Type	Three layer
	Benefits	Saves space and investment costs.
	Benefits	Allows high-speed, multi-size production.
	Speed	15/min
	Main power	22Kw
	No. of stations	28
	Driving system	Chain
	Frame structure	Wall panel
	Shaft diameter	85mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	Forms three different deck profiles in a single system.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	Cuts panels while the machine is running.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.

5. Key Focus

Our 3-layer metal deck roll forming machine allows customers to produce multiple decking profiles on a single system, significantly reducing investment costs. The standalone embossing machine can be used independently with each layer, eliminating the need for extra embossing rollers.
Flying hydraulic cutting ensures seamless, high-speed operation, maximizing efficiency and precision.

6. Production Line Components

Component	Quantity
Decoiler	1 set
Embossing machine	1 set
Pre-cut blade	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

7. Optional device: Auto stacker

Improved Handling Efficiency

The auto-stacking system enhances efficiency in handling wide and heavy floor decking panels, reducing manual labor.
Increased Safety

Reduces the need for manual lifting, minimizing the risk of worker injuries while handling large and heavy panels.
Prevention of Damage

The stacking system minimizes the chance of panel damage during manual handling, ensuring the integrity of the finished product.
Space and Height Adaptation

The stacker addresses the high machine height, making it easier to collect finished panels safely and efficiently.
Enhanced Productivity

With automatic stacking, the system reduces production delays and improves overall throughput by streamlining the collection process.

Tags: