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MP-76 Metal Deck Roll Forming Machine 14 Stations 10-15m/Min Speed

MP-76 Metal Deck Roll Forming Machine 14 Stations 10-15m/Min Speed

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
MD
Product Name:
Deep Embossing Metal Deck MP-76 Roll Forming Machine
Key Words:
Hydraulic Cutting Floor Deck Machine/embossed Metal Deck Roll Forming Machine/metal Floor Deck Roll Forming Machine/Floor Deck MP76 Roll Forming Machine
Profile:
Metal Deck/Floor Deck
Material Type:
Galvanized Steel
Material Thickness:
0.8-1.5mm
Production Speed:
10-15m/min
Forming Stations:
14
Driving System:
Chain
Frame Structure:
Wall Panel Structure
Shaft Diameter:
105mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Highlight:

metal deck roll forming machine 14 stations

,

15m/min metal deck forming machine

,

15m/min metal deck roll forming machine

Product Description

Metal Deck MP-76 Roll Forming Machine

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This production line is designed for manufacturers producing light steel stud profiles, particularly C-shape purlins, made of galvanized steel. Its flexibility in profile adjustment, punching, and cutting without waste offers efficiency and quality for the construction industry, meeting both residential and commercial framing needs.

 

2. Profile Description

  • Metal floor decks are made from galvanized steel coils, typically with a thickness range of 0.8-1.5mm. These panels are widely used in commercial and industrial buildings, providing a solid structural base for floors. The panels are produced using a cold roll forming machine with deep embossing rollers to enhance bonding strength.
Profile shape MP-76
Profile characteristics Deep embossing
Material type Galvanized steel
Material thickness 0.8-1.5mm

 

3. Production Process

  • Decoiler - Guiding & Feeding - Embossing Roller - Roll Former - Hydraulic Cutting - Out Table
  • The process begins with a 5T hydraulic decoiler that unwinds the steel. The material is then guided through embossing rollers to create deep embossing patterns for better concrete adhesion. The panels are formed in the roll former, followed by hydraulic cutting for precise lengths, and finished on the out table.

 

4. Technical Parameters

Decoiler Power type Hydraulic
Weight capacity 5Ton
Function The 5T hydraulic decoiler unwinds large steel coils, feeding them smoothly into the production line. It ensures a stable material feed for the forming process.
Benefits Increased Efficiency: Handles coils up to 5 tons, reducing the need for frequent coil changes.
Easy Operation: The hydraulic system allows for automatic uncoiling, reducing operator effort.
Smooth Material Handling: Minimizes material distortion and maintains consistent feeding.
Guiding unit Function The guiding unit ensures that the steel sheet is aligned correctly as it enters the forming machine. It directs the material to avoid misalignment during production.
Design Adjustable Rollers: Designed with adjustable rollers to accommodate various material widths, ensuring precise alignment.
Prevent Material Deviation: Keeps the material centered, preventing defects and ensuring accurate profiles.
Roll former Speed 10-15m/min
Main power Prevent Material Deviation: Keeps the material centered, preventing defects and ensuring accurate profiles.
No. of stations 41
Driving system Chain
Frame structure Wall panel
Shaft diameter 105mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coils into the desired metal deck profile using a series of rollers. The rollers progressively form the material into the final panel shape.
Design Multi-Stage Forming: Uses multiple stages of rollers to ensure smooth and precise shaping.
Durable Build: Designed for continuous, high-speed production of metal floor decks.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table receives the finished panels and ensures they are securely stacked or positioned for further handling.
Benefits Cost-Effective: Requires no power, reducing energy consumption while still handling heavy panels.
Safe Handling: Provides a stable surface for organized stacking, reducing manual handling.
Increased Efficiency: The out table allows panels to be easily sorted and stored, speeding up the workflow.
Optional device Auto stacker Automates the stacking of finished metal decks, reducing manual labor and enhancing organization.

 

5. Key Focus

  • Deep embossing design – Enhances the bond between the floor deck and concrete for greater strength.

  • High customization – Adjusts to different deck sizes and embossing depths, meeting project-specific requirements.

  • Efficient production – Automated process minimizes downtime and increases production speed.

  • Durable galvanized steel – Provides long-lasting resistance to corrosion and wear.

  • Precise cutting system – Hydraulic cutting ensures clean, accurate panel lengths with minimal waste.

  • User-friendly control – Easy-to-use interface with multi-language options for global markets.

 

6. Production Line Components

Component Quantity
Decoiler 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

7. Customization Options

  • Profile Dimensions & Thickness – Customization of steel silo panels to meet project-specific dimensions and thicknesses.
  • Production Plan & Brand of Components – Offers tailored production solutions, using high-quality components for reliable performance.
  • Machine Color, Control Language, Voltage – Custom colors, operation screen language, and voltage to fit regional standards.
  • Production Based on Provided Drawings – We can manufacture equipment according to customer’s technical drawings if required.
  • etc
products
PRODUCTS DETAILS
MP-76 Metal Deck Roll Forming Machine 14 Stations 10-15m/Min Speed
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
MD
Product Name:
Deep Embossing Metal Deck MP-76 Roll Forming Machine
Key Words:
Hydraulic Cutting Floor Deck Machine/embossed Metal Deck Roll Forming Machine/metal Floor Deck Roll Forming Machine/Floor Deck MP76 Roll Forming Machine
Profile:
Metal Deck/Floor Deck
Material Type:
Galvanized Steel
Material Thickness:
0.8-1.5mm
Production Speed:
10-15m/min
Forming Stations:
14
Driving System:
Chain
Frame Structure:
Wall Panel Structure
Shaft Diameter:
105mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

metal deck roll forming machine 14 stations

,

15m/min metal deck forming machine

,

15m/min metal deck roll forming machine

Product Description

Metal Deck MP-76 Roll Forming Machine

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This production line is designed for manufacturers producing light steel stud profiles, particularly C-shape purlins, made of galvanized steel. Its flexibility in profile adjustment, punching, and cutting without waste offers efficiency and quality for the construction industry, meeting both residential and commercial framing needs.

 

2. Profile Description

  • Metal floor decks are made from galvanized steel coils, typically with a thickness range of 0.8-1.5mm. These panels are widely used in commercial and industrial buildings, providing a solid structural base for floors. The panels are produced using a cold roll forming machine with deep embossing rollers to enhance bonding strength.
Profile shape MP-76
Profile characteristics Deep embossing
Material type Galvanized steel
Material thickness 0.8-1.5mm

 

3. Production Process

  • Decoiler - Guiding & Feeding - Embossing Roller - Roll Former - Hydraulic Cutting - Out Table
  • The process begins with a 5T hydraulic decoiler that unwinds the steel. The material is then guided through embossing rollers to create deep embossing patterns for better concrete adhesion. The panels are formed in the roll former, followed by hydraulic cutting for precise lengths, and finished on the out table.

 

4. Technical Parameters

Decoiler Power type Hydraulic
Weight capacity 5Ton
Function The 5T hydraulic decoiler unwinds large steel coils, feeding them smoothly into the production line. It ensures a stable material feed for the forming process.
Benefits Increased Efficiency: Handles coils up to 5 tons, reducing the need for frequent coil changes.
Easy Operation: The hydraulic system allows for automatic uncoiling, reducing operator effort.
Smooth Material Handling: Minimizes material distortion and maintains consistent feeding.
Guiding unit Function The guiding unit ensures that the steel sheet is aligned correctly as it enters the forming machine. It directs the material to avoid misalignment during production.
Design Adjustable Rollers: Designed with adjustable rollers to accommodate various material widths, ensuring precise alignment.
Prevent Material Deviation: Keeps the material centered, preventing defects and ensuring accurate profiles.
Roll former Speed 10-15m/min
Main power Prevent Material Deviation: Keeps the material centered, preventing defects and ensuring accurate profiles.
No. of stations 41
Driving system Chain
Frame structure Wall panel
Shaft diameter 105mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coils into the desired metal deck profile using a series of rollers. The rollers progressively form the material into the final panel shape.
Design Multi-Stage Forming: Uses multiple stages of rollers to ensure smooth and precise shaping.
Durable Build: Designed for continuous, high-speed production of metal floor decks.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table receives the finished panels and ensures they are securely stacked or positioned for further handling.
Benefits Cost-Effective: Requires no power, reducing energy consumption while still handling heavy panels.
Safe Handling: Provides a stable surface for organized stacking, reducing manual handling.
Increased Efficiency: The out table allows panels to be easily sorted and stored, speeding up the workflow.
Optional device Auto stacker Automates the stacking of finished metal decks, reducing manual labor and enhancing organization.

 

5. Key Focus

  • Deep embossing design – Enhances the bond between the floor deck and concrete for greater strength.

  • High customization – Adjusts to different deck sizes and embossing depths, meeting project-specific requirements.

  • Efficient production – Automated process minimizes downtime and increases production speed.

  • Durable galvanized steel – Provides long-lasting resistance to corrosion and wear.

  • Precise cutting system – Hydraulic cutting ensures clean, accurate panel lengths with minimal waste.

  • User-friendly control – Easy-to-use interface with multi-language options for global markets.

 

6. Production Line Components

Component Quantity
Decoiler 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

7. Customization Options

  • Profile Dimensions & Thickness – Customization of steel silo panels to meet project-specific dimensions and thicknesses.
  • Production Plan & Brand of Components – Offers tailored production solutions, using high-quality components for reliable performance.
  • Machine Color, Control Language, Voltage – Custom colors, operation screen language, and voltage to fit regional standards.
  • Production Based on Provided Drawings – We can manufacture equipment according to customer’s technical drawings if required.
  • etc