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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
1. Production Line Overview
This Z purlin roll forming line is designed for customers in construction and steel structure industries. It offers a cost-effective solution with reliable performance, especially suitable for markets requiring accurate punching and waste-free cutting. Ideal for steel fabricators, contractors, and metal profile distributors.
2. Profile Description
Z purlins are made from galvanized steel sheets with thicknesses ranging from 1.5 to 3.0mm. Their Z shape allows overlapping for added strength, making them ideal for structural support in roofs and walls. They are widely used in large-scale steel buildings, warehouses, and industrial projects.
3. Production Process
5T Manual Decoiler → Guiding Device → Roll Forming Machine → Hydraulic Punching → Hydraulic Oblique Cutting → Output Table
The production line begins with manual decoiling and guiding, followed by continuous forming through a chain-driven roll former. High-force hydraulic punching ensures accurate hole placement, while oblique cutting guarantees precise profile lengths without scrap. The setup minimizes cost and maximizes efficiency.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 5Ton | |
Guiding unit | Type | Guiding rollers |
Design | With hand wheels to adjust the feeding width. | |
Roll former | Speed | 15m/min |
Main power | 7.5Kw | |
No. of stations | 10 | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 60mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Hydraulic punching | Position | On the same base with roll former,but after forming. |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine stops when cutting | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Cost-effective Configuration for Fast ROI
The line combines a manual decoiler, chain-driven roll former, and stop-to-cut system, significantly reducing overall investment cost. It’s an ideal solution for small to mid-sized businesses starting Z purlin production, enabling fast order fulfillment and quicker cash flow.
Simple Structure, Easy Operation and Maintenance
With a compact layout and centralized control for both electrical and hydraulic systems, operators can easily manage the line without extensive training. The chain drive and wall-plate design ensure high part interchangeability and low maintenance requirements.
Customizable Punching to Meet Diverse Needs
Equipped with a hydraulic punching station, the line supports various hole shapes and layouts. Punching positions are precise and can be tailored to customer drawings, making it suitable for versatile Z purlin structural components.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic punching | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*20GP |
7. Customization Options
The Z purlin line supports full customization for different section sizes, flange widths, and punching patterns. We can design adjustable punching die sets for various hole sizes and positions to meet diverse structural design standards. Optional quick-change setups allow fast switching between Z profiles of different dimensions.
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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
1. Production Line Overview
This Z purlin roll forming line is designed for customers in construction and steel structure industries. It offers a cost-effective solution with reliable performance, especially suitable for markets requiring accurate punching and waste-free cutting. Ideal for steel fabricators, contractors, and metal profile distributors.
2. Profile Description
Z purlins are made from galvanized steel sheets with thicknesses ranging from 1.5 to 3.0mm. Their Z shape allows overlapping for added strength, making them ideal for structural support in roofs and walls. They are widely used in large-scale steel buildings, warehouses, and industrial projects.
3. Production Process
5T Manual Decoiler → Guiding Device → Roll Forming Machine → Hydraulic Punching → Hydraulic Oblique Cutting → Output Table
The production line begins with manual decoiling and guiding, followed by continuous forming through a chain-driven roll former. High-force hydraulic punching ensures accurate hole placement, while oblique cutting guarantees precise profile lengths without scrap. The setup minimizes cost and maximizes efficiency.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 5Ton | |
Guiding unit | Type | Guiding rollers |
Design | With hand wheels to adjust the feeding width. | |
Roll former | Speed | 15m/min |
Main power | 7.5Kw | |
No. of stations | 10 | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 60mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Hydraulic punching | Position | On the same base with roll former,but after forming. |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine stops when cutting | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Cost-effective Configuration for Fast ROI
The line combines a manual decoiler, chain-driven roll former, and stop-to-cut system, significantly reducing overall investment cost. It’s an ideal solution for small to mid-sized businesses starting Z purlin production, enabling fast order fulfillment and quicker cash flow.
Simple Structure, Easy Operation and Maintenance
With a compact layout and centralized control for both electrical and hydraulic systems, operators can easily manage the line without extensive training. The chain drive and wall-plate design ensure high part interchangeability and low maintenance requirements.
Customizable Punching to Meet Diverse Needs
Equipped with a hydraulic punching station, the line supports various hole shapes and layouts. Punching positions are precise and can be tailored to customer drawings, making it suitable for versatile Z purlin structural components.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic punching | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*20GP |
7. Customization Options
The Z purlin line supports full customization for different section sizes, flange widths, and punching patterns. We can design adjustable punching die sets for various hole sizes and positions to meet diverse structural design standards. Optional quick-change setups allow fast switching between Z profiles of different dimensions.