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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Standalone 5-station Hydraulic Punch Flying Cut Z Purlin Roll Forming Machine Without Cutting Waste
1. Production Line Overview
This production line is designed for clients in the construction and steel industries, providing high-precision, efficient solutions for producing C purlins. It offers flexibility, high-speed output, and ensures high material utilization for large-scale production.
2. Profile Description
C purlins are made from galvanized steel with a thickness of 1.5-3mm. Their Z-shaped profile provides strength for structural support, particularly in roofing and wall framing. Widely used in industrial, commercial, and agricultural buildings for efficient load distribution.
3. Production Process
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
4. Technical Parameters
Decoiler | Power type | Hydraulic |
Weight capacity | 3T | |
Leveler | Type | Standalone |
Punching unit | Type | Standalone and hydraulic |
Design | 5 working stations for different holes | |
Coil limit | Type | Pit |
Guiding unit | Type | Guiding rollers |
Design | With digital display hand wheels to adjust the feeding width. | |
Roll former | Speed | 15-20m/min |
Main power | 7.5Kw | |
No. of stations | 17 | |
Driving system | Gearbox system | |
Frame structure | Cast iron stands | |
Shaft diameter | 70mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | White. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine keeps working when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Comprehensive Coverage of Multi-Hole Requirements: Suitable for producing complex C purlins, including designs with double bottom flange holes, high-waisted round holes, special marking holes, etc.
High-Precision Feeding + Pit Buffer Design: Perfectly handles high-frequency punching and feeding rhythm before forming, ensuring smooth production flow.
Exceptional Forming Stability: With 17 forming stations, a gearbox, and an arch structure, this system is ideal for high-strength steel and high-volume, long-duration operations.
Tracking Shear System: Effectively increases line efficiency, generates zero waste, and reduces die wear.
Future Upgrade + Multi-Specification Capability: One-time investment with long-term returns, ensuring flexibility for future upgrades and adaptation to various specifications.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Servo feeder | 1 set |
Hydraulic punching | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 2 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP+1*20GP |
7. Customization Options
This C purlin production line can be tailored to handle complex punching requirements, including double holes at the bottom flange, double height waist holes, and custom-shaped or batch-number holes. The flexible hydraulic punching stations cater to different punching frequencies, making it ideal for specialized designs and high-volume production.
![]() |
MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Standalone 5-station Hydraulic Punch Flying Cut Z Purlin Roll Forming Machine Without Cutting Waste
1. Production Line Overview
This production line is designed for clients in the construction and steel industries, providing high-precision, efficient solutions for producing C purlins. It offers flexibility, high-speed output, and ensures high material utilization for large-scale production.
2. Profile Description
C purlins are made from galvanized steel with a thickness of 1.5-3mm. Their Z-shaped profile provides strength for structural support, particularly in roofing and wall framing. Widely used in industrial, commercial, and agricultural buildings for efficient load distribution.
3. Production Process
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
4. Technical Parameters
Decoiler | Power type | Hydraulic |
Weight capacity | 3T | |
Leveler | Type | Standalone |
Punching unit | Type | Standalone and hydraulic |
Design | 5 working stations for different holes | |
Coil limit | Type | Pit |
Guiding unit | Type | Guiding rollers |
Design | With digital display hand wheels to adjust the feeding width. | |
Roll former | Speed | 15-20m/min |
Main power | 7.5Kw | |
No. of stations | 17 | |
Driving system | Gearbox system | |
Frame structure | Cast iron stands | |
Shaft diameter | 70mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | White. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine keeps working when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
Comprehensive Coverage of Multi-Hole Requirements: Suitable for producing complex C purlins, including designs with double bottom flange holes, high-waisted round holes, special marking holes, etc.
High-Precision Feeding + Pit Buffer Design: Perfectly handles high-frequency punching and feeding rhythm before forming, ensuring smooth production flow.
Exceptional Forming Stability: With 17 forming stations, a gearbox, and an arch structure, this system is ideal for high-strength steel and high-volume, long-duration operations.
Tracking Shear System: Effectively increases line efficiency, generates zero waste, and reduces die wear.
Future Upgrade + Multi-Specification Capability: One-time investment with long-term returns, ensuring flexibility for future upgrades and adaptation to various specifications.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Servo feeder | 1 set |
Hydraulic punching | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 2 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP+1*20GP |
7. Customization Options
This C purlin production line can be tailored to handle complex punching requirements, including double holes at the bottom flange, double height waist holes, and custom-shaped or batch-number holes. The flexible hydraulic punching stations cater to different punching frequencies, making it ideal for specialized designs and high-volume production.