|
|
| MOQ: | 1 set |
| Price: | Based on customization. |
| Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
| Delivery Period: | 30 days |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 30 sets per month |
Standalone 5-station Hydraulic Punch Flying Cut Z Purlin Roll Forming Machine Without Cutting Waste
1. Production Line Overview
This production line is designed for clients in the construction and steel industries, providing high-precision, efficient solutions for producing C purlins. It offers flexibility, high-speed output, and ensures high material utilization for large-scale production.
2. Profile Description
C purlins are made from galvanized steel with a thickness of 1.5-3mm. Their Z-shaped profile provides strength for structural support, particularly in roofing and wall framing. Widely used in industrial, commercial, and agricultural buildings for efficient load distribution.
3. Production Process
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
4. Technical Parameters
| Decoiler | Power type | Hydraulic |
| Weight capacity | 3T | |
| Leveler | Type | Standalone |
| Punching unit | Type | Standalone and hydraulic |
| Design | 5 working stations for different holes | |
| Coil limit | Type | Pit |
| Guiding unit | Type | Guiding rollers |
| Design | With digital display hand wheels to adjust the feeding width. | |
| Roll former | Speed | 15-20m/min |
| Main power | 7.5Kw | |
| No. of stations | 17 | |
| Driving system | Gearbox system | |
| Frame structure | Cast iron stands | |
| Shaft diameter | 70mm | |
| Shaft material | #45 steel quenched 58-62℃ | |
| Roller material | High grade #45 steel , surface with hard chrome | |
| Equipment color | White. Normally blue, customizable | |
| Safety cover | Mesh/Enclosed, optional. | |
| Cutting unit | Type | Hydraulic oblique cutting |
| Power | 5.5Kw | |
| Continuity | The roll forming machine keeps working when cutting. | |
| Cutting blade material | Cr12Mov, quenching 58-62℃ | |
| Tolerance | ±1mm | |
| Control technique | Type | Floor-standing electric control box |
| PLC | Siemens | |
| Inverter | Yaskawa | |
| Frequency changer | Yaskawa | |
| Encoder | Yaskawa/OMRON | |
| Touch screen | MCGS | |
| Electrical parts | Shneider | |
| Display language | English/Spanish/Russian/French,etc, customizable | |
| Out table | Type | With no power rollers, manual. |
5. Key Focus
Comprehensive Coverage of Multi-Hole Requirements: Suitable for producing complex C purlins, including designs with double bottom flange holes, high-waisted round holes, special marking holes, etc.
High-Precision Feeding + Pit Buffer Design: Perfectly handles high-frequency punching and feeding rhythm before forming, ensuring smooth production flow.
Exceptional Forming Stability: With 17 forming stations, a gearbox, and an arch structure, this system is ideal for high-strength steel and high-volume, long-duration operations.
Tracking Shear System: Effectively increases line efficiency, generates zero waste, and reduces die wear.
Future Upgrade + Multi-Specification Capability: One-time investment with long-term returns, ensuring flexibility for future upgrades and adaptation to various specifications.
6. Production Line Components
| Component | Quantity |
| Decoiler | 1 set |
| Servo feeder | 1 set |
| Hydraulic punching | 1 set |
| Guiding unit | 1 set |
| Main machine-Roll former | 1 set |
| Hydraulic cutter | 1 set |
| Hydraulic station | 2 set |
| PLC control cabinet | 1 set |
| Manual out table | 2 sets |
| Container size for reference:1*40GP+1*20GP | |
7. Customization Options
This C purlin production line can be tailored to handle complex punching requirements, including double holes at the bottom flange, double height waist holes, and custom-shaped or batch-number holes. The flexible hydraulic punching stations cater to different punching frequencies, making it ideal for specialized designs and high-volume production.
|
|
| MOQ: | 1 set |
| Price: | Based on customization. |
| Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
| Delivery Period: | 30 days |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 30 sets per month |
Standalone 5-station Hydraulic Punch Flying Cut Z Purlin Roll Forming Machine Without Cutting Waste
1. Production Line Overview
This production line is designed for clients in the construction and steel industries, providing high-precision, efficient solutions for producing C purlins. It offers flexibility, high-speed output, and ensures high material utilization for large-scale production.
2. Profile Description
C purlins are made from galvanized steel with a thickness of 1.5-3mm. Their Z-shaped profile provides strength for structural support, particularly in roofing and wall framing. Widely used in industrial, commercial, and agricultural buildings for efficient load distribution.
3. Production Process
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
Hydraulic Decoiler → Leveling → Hydraulic Punching → Servo Feeder → Pit → Guiding → Forming Machine → Flying Hydraulic Cut
4. Technical Parameters
| Decoiler | Power type | Hydraulic |
| Weight capacity | 3T | |
| Leveler | Type | Standalone |
| Punching unit | Type | Standalone and hydraulic |
| Design | 5 working stations for different holes | |
| Coil limit | Type | Pit |
| Guiding unit | Type | Guiding rollers |
| Design | With digital display hand wheels to adjust the feeding width. | |
| Roll former | Speed | 15-20m/min |
| Main power | 7.5Kw | |
| No. of stations | 17 | |
| Driving system | Gearbox system | |
| Frame structure | Cast iron stands | |
| Shaft diameter | 70mm | |
| Shaft material | #45 steel quenched 58-62℃ | |
| Roller material | High grade #45 steel , surface with hard chrome | |
| Equipment color | White. Normally blue, customizable | |
| Safety cover | Mesh/Enclosed, optional. | |
| Cutting unit | Type | Hydraulic oblique cutting |
| Power | 5.5Kw | |
| Continuity | The roll forming machine keeps working when cutting. | |
| Cutting blade material | Cr12Mov, quenching 58-62℃ | |
| Tolerance | ±1mm | |
| Control technique | Type | Floor-standing electric control box |
| PLC | Siemens | |
| Inverter | Yaskawa | |
| Frequency changer | Yaskawa | |
| Encoder | Yaskawa/OMRON | |
| Touch screen | MCGS | |
| Electrical parts | Shneider | |
| Display language | English/Spanish/Russian/French,etc, customizable | |
| Out table | Type | With no power rollers, manual. |
5. Key Focus
Comprehensive Coverage of Multi-Hole Requirements: Suitable for producing complex C purlins, including designs with double bottom flange holes, high-waisted round holes, special marking holes, etc.
High-Precision Feeding + Pit Buffer Design: Perfectly handles high-frequency punching and feeding rhythm before forming, ensuring smooth production flow.
Exceptional Forming Stability: With 17 forming stations, a gearbox, and an arch structure, this system is ideal for high-strength steel and high-volume, long-duration operations.
Tracking Shear System: Effectively increases line efficiency, generates zero waste, and reduces die wear.
Future Upgrade + Multi-Specification Capability: One-time investment with long-term returns, ensuring flexibility for future upgrades and adaptation to various specifications.
6. Production Line Components
| Component | Quantity |
| Decoiler | 1 set |
| Servo feeder | 1 set |
| Hydraulic punching | 1 set |
| Guiding unit | 1 set |
| Main machine-Roll former | 1 set |
| Hydraulic cutter | 1 set |
| Hydraulic station | 2 set |
| PLC control cabinet | 1 set |
| Manual out table | 2 sets |
| Container size for reference:1*40GP+1*20GP | |
7. Customization Options
This C purlin production line can be tailored to handle complex punching requirements, including double holes at the bottom flange, double height waist holes, and custom-shaped or batch-number holes. The flexible hydraulic punching stations cater to different punching frequencies, making it ideal for specialized designs and high-volume production.