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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Double Dimensions On One Cutting Blade Z Purlin Roll Forming Machine
1. Production Line Overview
This metal C purlin is made from high-quality galvanized steel with a thickness of 1.5-3mm. It features circular reinforcement ribs at the bottom for added strength. It is mainly used for roofing structures in industrial, commercial, and residential buildings, providing reliable support and resistance to heavy winds.
2. Profile Description
This production line is tailored for manufacturing high-quality Z purlins, primarily serving industries like construction and large-scale infrastructure projects. Its key advantages include precision forming, customizable sizes, and efficient production, ensuring cost-effectiveness and flexibility for customers.
3. Production Process
3T Hydraulic Decoiler → Independent Leveler → Roll Forming Machine → Hydraulic cutting → Output Table
3T Hydraulic Decoiler → Independent Leveler → Gearbox Forming Machine → Hydraulic Shearing (Dual Size Die) → Output Table
4. Technical Parameters
Decoiler | Power type | Hydraulic |
Weight capacity | 3T | |
Guiding unit | Type | Guiding rollers |
Design | With hand wheels to adjust the feeding width. | |
Roll former | Speed | 15m/min |
Main power | 7.5Kw | |
No. of stations | 13 | |
Driving system | Gearbox | |
Frame structure | Cast-iron stands | |
Shaft diameter | 60mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Hydraulic punching | Position | On the same base with roll former,but after forming. |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine stops when cutting | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
High Precision and Efficiency: The hydraulic decoiler, combined with the independent leveler, ensures the flatness of the steel coil. The gearbox-driven forming machine offers stable and precise forming control. The hydraulic shearing system is flexible enough to meet various size requirements, improving both the accuracy and efficiency of the production line.
Versatile Production Capability: This cold roll forming machine allows for easy adjustment of the forming bend point by manually changing the rollers, enabling the production of Z purlins with different flange widths. The hydraulic shearing system, with its "one die, two sizes" design, significantly enhances flexibility, allowing manufacturers to produce a variety of purlin specifications based on market demand, thus saving production time and costs.
High Automation Level: The application of hydraulic systems and independent levelers provides this production line with an automation advantage. It reduces manual intervention, increases overall production efficiency, and is ideal for medium to large-scale production needs.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*20GP |
7. Customization Options
This production line offers customization for Z purlins in terms of thickness (1.5-3mm), material type (galvanized steel), and dimensions. Clients can adjust the purlin size through the hydraulic shearing process, which accommodates different widths and heights. The machine also supports multi-size production, allowing manufacturers to efficiently create purlins of various specifications without the need for multiple molds.
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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Double Dimensions On One Cutting Blade Z Purlin Roll Forming Machine
1. Production Line Overview
This metal C purlin is made from high-quality galvanized steel with a thickness of 1.5-3mm. It features circular reinforcement ribs at the bottom for added strength. It is mainly used for roofing structures in industrial, commercial, and residential buildings, providing reliable support and resistance to heavy winds.
2. Profile Description
This production line is tailored for manufacturing high-quality Z purlins, primarily serving industries like construction and large-scale infrastructure projects. Its key advantages include precision forming, customizable sizes, and efficient production, ensuring cost-effectiveness and flexibility for customers.
3. Production Process
3T Hydraulic Decoiler → Independent Leveler → Roll Forming Machine → Hydraulic cutting → Output Table
3T Hydraulic Decoiler → Independent Leveler → Gearbox Forming Machine → Hydraulic Shearing (Dual Size Die) → Output Table
4. Technical Parameters
Decoiler | Power type | Hydraulic |
Weight capacity | 3T | |
Guiding unit | Type | Guiding rollers |
Design | With hand wheels to adjust the feeding width. | |
Roll former | Speed | 15m/min |
Main power | 7.5Kw | |
No. of stations | 13 | |
Driving system | Gearbox | |
Frame structure | Cast-iron stands | |
Shaft diameter | 60mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Hydraulic punching | Position | On the same base with roll former,but after forming. |
Cutting unit | Type | Hydraulic oblique cutting |
Power | 5.5Kw | |
Continuity | The roll forming machine stops when cutting | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
5. Key Focus
High Precision and Efficiency: The hydraulic decoiler, combined with the independent leveler, ensures the flatness of the steel coil. The gearbox-driven forming machine offers stable and precise forming control. The hydraulic shearing system is flexible enough to meet various size requirements, improving both the accuracy and efficiency of the production line.
Versatile Production Capability: This cold roll forming machine allows for easy adjustment of the forming bend point by manually changing the rollers, enabling the production of Z purlins with different flange widths. The hydraulic shearing system, with its "one die, two sizes" design, significantly enhances flexibility, allowing manufacturers to produce a variety of purlin specifications based on market demand, thus saving production time and costs.
High Automation Level: The application of hydraulic systems and independent levelers provides this production line with an automation advantage. It reduces manual intervention, increases overall production efficiency, and is ideal for medium to large-scale production needs.
6. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*20GP |
7. Customization Options
This production line offers customization for Z purlins in terms of thickness (1.5-3mm), material type (galvanized steel), and dimensions. Clients can adjust the purlin size through the hydraulic shearing process, which accommodates different widths and heights. The machine also supports multi-size production, allowing manufacturers to efficiently create purlins of various specifications without the need for multiple molds.