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PunchPro 16 Stations Door Frame Roll Forming Machine 5-8m/Min
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PunchPro 16 Stations Door Frame Roll Forming Machine 5-8m/Min

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Product Description
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
DF
Product Name:
PunchPro Door Frame Roll Forming Machine
Key Words:
Integrated Punching/2mm/pre-cut Door Fram Roll Former
Material Type:
Cold/hot Rolled Steel/galvanized Steel
Material Thickness:
2mm
Production Speed:
5-8m/min
Main Motor Power:
11Kw
Forming Stations:
16
Driving System:
Chain
Frame Structure:
Wall Panel
Shaft Diameter:
70mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Highlight:

16 stations door frame roll forming machine

,

punchpro door frame roll forming machine

,

punchpro door panel roll forming machine

Product Description

PunchPro Door Frame Roll Forming Machine

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This metal door frame roll forming line is designed for producing high-quality, custom door frames from materials like cold-rolled steel, hot-rolled steel, and galvanized steel. It serves industries such as construction, metalworks, and door manufacturing, offering reliable and precise production for durable, heavy-duty frames.

 

2. Profile Description

  • The door frame profile is typically made from cold-rolled steel, hot-rolled steel, or galvanized steel, with a thickness of around 2mm. It is used in door manufacturing for residential, commercial, and industrial applications. This profile is produced using a roll forming machine, ensuring high precision and strength for the final product.

 

3. Production Process

  • Decoiler - Leveler - Hydraulic Punching (4 stations) - Hydraulic Punching (2 larger stations) - Hydraulic Pre-cut - Transport Table - Guiding - Roll Former - Out Table
  • The production process starts with the decoiler, feeding the steel coil through hydraulic punching stations for precise hole punching. After pre-cutting, the material is guided into the roll former for shaping, followed by the out table for collecting the finished frames.

 

4. Technical Parameters

Decoiler Power type Manual
Weight capacity 5 Ton
Function The 5T manual decoiler is responsible for unwinding the steel coil and feeding it into the production line for further processing.
Benefits Cost-effective: Manual operation is cheaper, making it ideal for lower-volume production runs.
Simplicity: Easy to use with minimal maintenance, suitable for smaller operations.
Flexible: Can handle various steel types like cold-rolled, hot-rolled, and galvanized.
Leveler Design 3 upper rollers and 4 lower rollers
Function The leveler is used to eliminate the coil’s internal stresses and flatten the steel before it enters the forming process. It ensures that the steel material is perfectly level and free from any distortion that could affect the final product's quality.
Punching unit Power type Hydraulic
Design 4 small stations and s larger stations
Function The punching system divides into multiple stations to perform specific tasks like creating holes or slots in the door frame.
Benefits Precision: Small stations handle finer, precise punching for detailed parts.
Efficiency: Larger stations process bigger areas, allowing simultaneous punching for quicker cycle times.
Flexibility: The different stations can be customized for varying hole sizes and patterns, accommodating different door frame designs.
Cutting unit Power type Hydraulic
Position Before roll forming.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Function Hydraulic pre-cutting is used to trim the steel coil to the required length before it enters the forming machine.
Benefits Precise cutting: Provides clean, accurate cuts with minimal material waste.
Improved efficiency: Pre-cutting allows for faster forming by ensuring the material is ready for the next stage.
Consistency: Ensures uniformity in the lengths of frames produced.
Transport table Function The transport table moves the material between production stages, ensuring smooth flow of parts through the process.
Benefits Continuous operation: Keeps the production line moving without halting for punching or cutting.
Improved workflow: Reduces downtime and keeps the machine's efficiency at its peak.
Product handling: Provides an organized and stable platform for transferring material, minimizing damage.
Guiding unit Type Guiding bars
Function The guiding unit ensures precise alignment of the steel coil as it enters the forming machine.
Design Adjustable guides: Allows for fine-tuning to accommodate different material thicknesses and coil sizes.
Stable operation: Ensures consistent material feeding, preventing misalignment and misforms.
Durable construction: Designed to withstand the pressure and heavy-duty operation of continuous production.
Roll former Speed 5-8m/min
Main power 11Kw
No. of stations 21 forming rollers + 11 supporting rollers
Driving system Chain
Frame structure Wall-panel
Shaft diameter 70mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coil into the desired door frame profile, ensuring uniformity and strength.
Features Precision forming: The machine’s rollers are designed to create the exact shape of the door frame with accurate angles and dimensions.
Customization: Rollers are adjustable to produce various door frame profiles, ensuring versatility.
Strength: The machine ensures that the formed frame is strong and rigid, meeting building standards.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table collects and organizes the finished door frames after they are formed and cut.
Benefits Cost-effective: Requires no power source, reducing operational costs.
Organized output: Keeps the finished frames orderly and easy to handle, simplifying the next stages of production.
Minimal maintenance: Without motors or complex components, it reduces maintenance needs and downtime.

 

5. Key Focus

  • High Strength: Utilizes durable materials like galvanized and cold-rolled steel.
  • Precision Punching: Hydraulic punching ensures accurate hole placement for door frame assembly.
  • Customizable Designs: Adjustable settings for different frame sizes and hole configurations.
  • Efficient Workflow: Automated punching, cutting, and forming ensure consistent, fast production.
  • Durability: Produces frames that can withstand heavy-duty use in various environments.

 

6. Production Line Components

Component Quantity
Decoiler 1 set
Leveler 1 set
Hydraulic punch 1 set
Hydraulic pre-cutter 1 set
Transport table 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:1*40GP

 

7. Customization Options

  • The required profile dimensions and thickness of the door frame (typically 2mm).
  • Preferred brands for electronic components and accessories used in the production line.
  • Machine color, control screen language options, and voltage settings for customization.
  • Custom manufacturing based on your provided design drawings, if needed.
  • Additional customization options available for specific production needs or features
Tags: 

door panel roll forming machine,  

panel roll former,  

frame roll forming machine

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products
PRODUCTS DETAILS
Products

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment
name
  • name
  • name
  • name
  • name
  • name
PunchPro 16 Stations Door Frame Roll Forming Machine 5-8m/Min
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Product Description
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
DF
Product Name:
PunchPro Door Frame Roll Forming Machine
Key Words:
Integrated Punching/2mm/pre-cut Door Fram Roll Former
Material Type:
Cold/hot Rolled Steel/galvanized Steel
Material Thickness:
2mm
Production Speed:
5-8m/min
Main Motor Power:
11Kw
Forming Stations:
16
Driving System:
Chain
Frame Structure:
Wall Panel
Shaft Diameter:
70mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

16 stations door frame roll forming machine

,

punchpro door frame roll forming machine

,

punchpro door panel roll forming machine

Product Description

PunchPro Door Frame Roll Forming Machine

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This metal door frame roll forming line is designed for producing high-quality, custom door frames from materials like cold-rolled steel, hot-rolled steel, and galvanized steel. It serves industries such as construction, metalworks, and door manufacturing, offering reliable and precise production for durable, heavy-duty frames.

 

2. Profile Description

  • The door frame profile is typically made from cold-rolled steel, hot-rolled steel, or galvanized steel, with a thickness of around 2mm. It is used in door manufacturing for residential, commercial, and industrial applications. This profile is produced using a roll forming machine, ensuring high precision and strength for the final product.

 

3. Production Process

  • Decoiler - Leveler - Hydraulic Punching (4 stations) - Hydraulic Punching (2 larger stations) - Hydraulic Pre-cut - Transport Table - Guiding - Roll Former - Out Table
  • The production process starts with the decoiler, feeding the steel coil through hydraulic punching stations for precise hole punching. After pre-cutting, the material is guided into the roll former for shaping, followed by the out table for collecting the finished frames.

 

4. Technical Parameters

Decoiler Power type Manual
Weight capacity 5 Ton
Function The 5T manual decoiler is responsible for unwinding the steel coil and feeding it into the production line for further processing.
Benefits Cost-effective: Manual operation is cheaper, making it ideal for lower-volume production runs.
Simplicity: Easy to use with minimal maintenance, suitable for smaller operations.
Flexible: Can handle various steel types like cold-rolled, hot-rolled, and galvanized.
Leveler Design 3 upper rollers and 4 lower rollers
Function The leveler is used to eliminate the coil’s internal stresses and flatten the steel before it enters the forming process. It ensures that the steel material is perfectly level and free from any distortion that could affect the final product's quality.
Punching unit Power type Hydraulic
Design 4 small stations and s larger stations
Function The punching system divides into multiple stations to perform specific tasks like creating holes or slots in the door frame.
Benefits Precision: Small stations handle finer, precise punching for detailed parts.
Efficiency: Larger stations process bigger areas, allowing simultaneous punching for quicker cycle times.
Flexibility: The different stations can be customized for varying hole sizes and patterns, accommodating different door frame designs.
Cutting unit Power type Hydraulic
Position Before roll forming.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Function Hydraulic pre-cutting is used to trim the steel coil to the required length before it enters the forming machine.
Benefits Precise cutting: Provides clean, accurate cuts with minimal material waste.
Improved efficiency: Pre-cutting allows for faster forming by ensuring the material is ready for the next stage.
Consistency: Ensures uniformity in the lengths of frames produced.
Transport table Function The transport table moves the material between production stages, ensuring smooth flow of parts through the process.
Benefits Continuous operation: Keeps the production line moving without halting for punching or cutting.
Improved workflow: Reduces downtime and keeps the machine's efficiency at its peak.
Product handling: Provides an organized and stable platform for transferring material, minimizing damage.
Guiding unit Type Guiding bars
Function The guiding unit ensures precise alignment of the steel coil as it enters the forming machine.
Design Adjustable guides: Allows for fine-tuning to accommodate different material thicknesses and coil sizes.
Stable operation: Ensures consistent material feeding, preventing misalignment and misforms.
Durable construction: Designed to withstand the pressure and heavy-duty operation of continuous production.
Roll former Speed 5-8m/min
Main power 11Kw
No. of stations 21 forming rollers + 11 supporting rollers
Driving system Chain
Frame structure Wall-panel
Shaft diameter 70mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coil into the desired door frame profile, ensuring uniformity and strength.
Features Precision forming: The machine’s rollers are designed to create the exact shape of the door frame with accurate angles and dimensions.
Customization: Rollers are adjustable to produce various door frame profiles, ensuring versatility.
Strength: The machine ensures that the formed frame is strong and rigid, meeting building standards.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table collects and organizes the finished door frames after they are formed and cut.
Benefits Cost-effective: Requires no power source, reducing operational costs.
Organized output: Keeps the finished frames orderly and easy to handle, simplifying the next stages of production.
Minimal maintenance: Without motors or complex components, it reduces maintenance needs and downtime.

 

5. Key Focus

  • High Strength: Utilizes durable materials like galvanized and cold-rolled steel.
  • Precision Punching: Hydraulic punching ensures accurate hole placement for door frame assembly.
  • Customizable Designs: Adjustable settings for different frame sizes and hole configurations.
  • Efficient Workflow: Automated punching, cutting, and forming ensure consistent, fast production.
  • Durability: Produces frames that can withstand heavy-duty use in various environments.

 

6. Production Line Components

Component Quantity
Decoiler 1 set
Leveler 1 set
Hydraulic punch 1 set
Hydraulic pre-cutter 1 set
Transport table 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:1*40GP

 

7. Customization Options

  • The required profile dimensions and thickness of the door frame (typically 2mm).
  • Preferred brands for electronic components and accessories used in the production line.
  • Machine color, control screen language options, and voltage settings for customization.
  • Custom manufacturing based on your provided design drawings, if needed.
  • Additional customization options available for specific production needs or features
Tags: 

door panel roll forming machine,

panel roll former,

frame roll forming machine

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