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29 Stations Step Beam Rack Roll Forming Machine With Flying Welding

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29 Stations Step Beam Rack Roll Forming Machine With Flying Welding

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

1.5-2.5mm Step Beam Roll Forming Machine With Material Versatility And Automation Ready Design

Key Words:

Heavy-duty Shelf Step Beam/1.5-2.5mm/Automatic Size Adjustment

Profile:

Rack Step Beam

Application:

Warehouse Shelving Systems / Heavy-duty Racking Beams / Industrial Shelving

Material Type:

Galvanized Steel

Material Thickness:

1.5-2.5mm

Production Speed:

15m/min

Main Motor Power:

Forming Stations:

Driving System:

Chain

Frame Structure:

Double-wall Panel

Shaft Diameter:

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Highlight:

step beam rack roll forming machine

29 stations rack roll forming machine

29 stations upright roll forming machine

Product Description

Step Beam Roll Forming Machine With Flying Welding High-Speed Cutting And 29 Stations

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

Our production line targets clients in warehouse shelving, logistics, and retail sectors, providing high-quality, customizable step beams. The system ensures high-speed production and reliable performance, offering precise welding and cutting for superior structural integrity and cost-effective solutions.

2. Profile Description

This heavy-duty shelf step beam is made from galvanized steel with a thickness range of 1.5-2.5mm, designed for use in warehouse racking systems. The beam offers superior structural integrity with its robust form and precise dimensions. Ideal for high-capacity shelving and industrial storage applications.

3. Production Process

3T Hydraulic Uncoiler → Leveling → Roll Forming Machine → Flying Spot Welding → Flying Sawing
The line feeds steel through the uncoiler, where it’s leveled before forming into step beams. The material undergoes precise spot welding for structural strength and is then cut to the desired length with high-speed carbide-tipped saw blades, ensuring high-quality output.

4. Key Focus

Flying Spot Welding + Flying Cut-Off: Continuous high-speed operation without downtime. Compared to traditional spot welding and stop-and-cut systems, production capacity is increased by 30%-50%.
Flexible Roll Feeder Structure: The entire line features a flexible roller fly design, with some sections using a double-wall structure. This design ensures strength while reducing frame costs, making the overall structure more efficient.
Arch Gearbox + 29 Forming Stations: The combination of a sturdy arch gearbox and 29 forming stations meets the complex rigidity and load-bearing requirements of the step beam.
Material Compatibility: Designed for materials with thicknesses ranging from 1.5-2.5mm, covering the most common material standards for step beams used in domestic and international shelving projects.
Advanced Design Concept: The line’s design supports future automation upgrades, such as automated welding and automatic coding systems, ensuring scalability for future production needs.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Leveler	1 set
Welding machine	1 set
Roll former	1 set
Saw cut	1 set
PLC cabinet	1 set
Hydraulic station	2 sets
Out table	2 sets
Container size for reference:140GP+120GP

6. Customization Options

This production line specializes in manufacturing heavy-duty shelf step beams, customizable for varying beam lengths and thicknesses (1.5-2.5mm). Tailored design options are available for different structural sections, offering flexibility in the beam’s strengthening ribs and edge formations to match specific load-bearing requirements and application needs.

Tags:

Products

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RSTB

Product Name:

1.5-2.5mm Step Beam Roll Forming Machine With Material Versatility And Automation Ready Design

Key Words:

Heavy-duty Shelf Step Beam/1.5-2.5mm/Automatic Size Adjustment

Profile:

Rack Step Beam

Application:

Warehouse Shelving Systems / Heavy-duty Racking Beams / Industrial Shelving

Material Type:

Galvanized Steel

Material Thickness:

1.5-2.5mm

Production Speed:

15m/min

Main Motor Power:

15Kw

Forming Stations:

Driving System:

Chain

Frame Structure:

Double-wall Panel

Shaft Diameter:

70mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

step beam rack roll forming machine

29 stations rack roll forming machine

29 stations upright roll forming machine

Product Description

Step Beam Roll Forming Machine With Flying Welding High-Speed Cutting And 29 Stations

1. Production Line Overview

Our production line targets clients in warehouse shelving, logistics, and retail sectors, providing high-quality, customizable step beams. The system ensures high-speed production and reliable performance, offering precise welding and cutting for superior structural integrity and cost-effective solutions.

2. Profile Description

This heavy-duty shelf step beam is made from galvanized steel with a thickness range of 1.5-2.5mm, designed for use in warehouse racking systems. The beam offers superior structural integrity with its robust form and precise dimensions. Ideal for high-capacity shelving and industrial storage applications.

3. Production Process

3T Hydraulic Uncoiler → Leveling → Roll Forming Machine → Flying Spot Welding → Flying Sawing
The line feeds steel through the uncoiler, where it’s leveled before forming into step beams. The material undergoes precise spot welding for structural strength and is then cut to the desired length with high-speed carbide-tipped saw blades, ensuring high-quality output.

4. Key Focus

Flying Spot Welding + Flying Cut-Off: Continuous high-speed operation without downtime. Compared to traditional spot welding and stop-and-cut systems, production capacity is increased by 30%-50%.
Flexible Roll Feeder Structure: The entire line features a flexible roller fly design, with some sections using a double-wall structure. This design ensures strength while reducing frame costs, making the overall structure more efficient.
Arch Gearbox + 29 Forming Stations: The combination of a sturdy arch gearbox and 29 forming stations meets the complex rigidity and load-bearing requirements of the step beam.
Material Compatibility: Designed for materials with thicknesses ranging from 1.5-2.5mm, covering the most common material standards for step beams used in domestic and international shelving projects.
Advanced Design Concept: The line’s design supports future automation upgrades, such as automated welding and automatic coding systems, ensuring scalability for future production needs.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Leveler	1 set
Welding machine	1 set
Roll former	1 set
Saw cut	1 set
PLC cabinet	1 set
Hydraulic station	2 sets
Out table	2 sets
Container size for reference:140GP+120GP

6. Customization Options

This production line specializes in manufacturing heavy-duty shelf step beams, customizable for varying beam lengths and thicknesses (1.5-2.5mm). Tailored design options are available for different structural sections, offering flexibility in the beam’s strengthening ribs and edge formations to match specific load-bearing requirements and application needs.

Tags:

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

29 Stations Step Beam Rack Roll Forming Machine With Flying Welding

step beam rack roll forming machine

29 stations rack roll forming machine

29 stations upright roll forming machine

upright roll forming machine,

box beam roll forming machine,

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

step beam rack roll forming machine

29 stations rack roll forming machine

29 stations upright roll forming machine

upright roll forming machine,

box beam roll forming machine,