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High Precision Photovoltaic Brackets Strut Channel Roll Forming Machine With Surface Protection

High Precision Photovoltaic Brackets Strut Channel Roll Forming Machine With Surface Protection

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
SC
Product Name:
1
Key Words:
1
Profile:
1
Application:
1
Material Type:
1
Material Thickness:
1
Production Speed:
1
Main Motor Power:
1
Forming Stations:
1
Driving System:
1
Frame Structure:
1
Shaft Diameter:
1
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Highlight:

precision unistrut roll forming machine

,

precision strut channel roll forming machine

,

photovoltaic unistrut roll forming machine

Product Description

 

High Precision Roll Forming Machine for Photovoltaic Brackets with Surface Protection and High-Speed Flying Cutting

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

 

1. Production Line Overview

  • This production line is ideal for clients in the solar, construction, and industrial sectors, offering high-speed and precision manufacturing of strut channels. Its key advantages include precise punching, film coating, and high-speed tracking cutting, ensuring high-quality, customizable outputs for specialized applications.

 

2. Profile Description

  • This strut channel is made from galvanized steel, with thickness ranging from 1.5 to 2.5mm. It features a robust, high-precision design suitable for photovoltaic applications, earthquake-resistant systems, and heavy-duty structural uses. It is commonly used in solar panel installations and other industrial framing systems.

 

3. Production Process

  • 5T Hydraulic Uncoiler - Servo Feeder - Punching Machine - Guiding System - Film Coating - Forming Machine - Correcting System - Flying Hydraulic Cut
  • The line efficiently uncoils and feeds galvanized steel through high-precision punching, coating, and forming processes, ensuring flawless production of strut channels. The tracking cut feature allows for accurate length adjustment, making it ideal for high-speed production with minimal waste.

 

4. Technical Parameters

Decoiler with leveler Power type Hydraulic
Weight capacity 5T
Design 3 upper rollers and 4 lower rollers for leveling.
Punching unit Type Punch press
Design With a servo feeder
Guiding unit Type Guiding rollers
Design With a film laminator.
Roll former Speed 15m/min
Main power 15Kw
No. of stations 22
Driving system Gearbox
Frame structure Cast-iron stands
Shaft diameter 70mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Type Flying cut
Power Hydraulic
Continuity The production line keeps working when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.

 

 

5. Key Focus

 

  • High Efficiency: The punching machine, high-speed forming, tracking cutting, and servo feeding configurations significantly enhance production efficiency, meeting high output demands.
  • High Precision: The precise control of hydraulic uncoiling, servo feeding, and punching ensures accuracy in hole positioning, forming, and dimensions for photovoltaic and earthquake-resistant brackets.
  • Surface Protection: The film coating device addresses surface protection during the forming process, catering to markets with high demands for appearance quality.
  • Automation and Intelligence: Intelligent modules like the sensing limiter, servo control, and hydraulic cutting greatly improve automation, reducing manual intervention, minimizing operational errors, and lowering production costs.
  • Strong Adaptability: With 22 forming stations, gearbox drive, and modular configurations, the production line is highly flexible and adaptable to various specifications.

 

6. Production Line Components

Component Quantity
Decoiler with levelr 1 set
Coil limiter 1 set
Punch press 1 set
Servo feeder 1 set
Film laminator 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 2 sets
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

 

7. Customization Options

  • This production line allows for precise customization of strut channels in various lengths, hole configurations, and coating options. Whether for specialized solar panel installations or custom-sized structural supports, the line can adapt to different gauges, thicknesses, and specific customer requirements, ensuring maximum versatility and reliability for demanding applications.
products
PRODUCTS DETAILS
High Precision Photovoltaic Brackets Strut Channel Roll Forming Machine With Surface Protection
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
SC
Product Name:
1
Key Words:
1
Profile:
1
Application:
1
Material Type:
1
Material Thickness:
1
Production Speed:
1
Main Motor Power:
1
Forming Stations:
1
Driving System:
1
Frame Structure:
1
Shaft Diameter:
1
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

precision unistrut roll forming machine

,

precision strut channel roll forming machine

,

photovoltaic unistrut roll forming machine

Product Description

 

High Precision Roll Forming Machine for Photovoltaic Brackets with Surface Protection and High-Speed Flying Cutting

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

 

1. Production Line Overview

  • This production line is ideal for clients in the solar, construction, and industrial sectors, offering high-speed and precision manufacturing of strut channels. Its key advantages include precise punching, film coating, and high-speed tracking cutting, ensuring high-quality, customizable outputs for specialized applications.

 

2. Profile Description

  • This strut channel is made from galvanized steel, with thickness ranging from 1.5 to 2.5mm. It features a robust, high-precision design suitable for photovoltaic applications, earthquake-resistant systems, and heavy-duty structural uses. It is commonly used in solar panel installations and other industrial framing systems.

 

3. Production Process

  • 5T Hydraulic Uncoiler - Servo Feeder - Punching Machine - Guiding System - Film Coating - Forming Machine - Correcting System - Flying Hydraulic Cut
  • The line efficiently uncoils and feeds galvanized steel through high-precision punching, coating, and forming processes, ensuring flawless production of strut channels. The tracking cut feature allows for accurate length adjustment, making it ideal for high-speed production with minimal waste.

 

4. Technical Parameters

Decoiler with leveler Power type Hydraulic
Weight capacity 5T
Design 3 upper rollers and 4 lower rollers for leveling.
Punching unit Type Punch press
Design With a servo feeder
Guiding unit Type Guiding rollers
Design With a film laminator.
Roll former Speed 15m/min
Main power 15Kw
No. of stations 22
Driving system Gearbox
Frame structure Cast-iron stands
Shaft diameter 70mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Type Flying cut
Power Hydraulic
Continuity The production line keeps working when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.

 

 

5. Key Focus

 

  • High Efficiency: The punching machine, high-speed forming, tracking cutting, and servo feeding configurations significantly enhance production efficiency, meeting high output demands.
  • High Precision: The precise control of hydraulic uncoiling, servo feeding, and punching ensures accuracy in hole positioning, forming, and dimensions for photovoltaic and earthquake-resistant brackets.
  • Surface Protection: The film coating device addresses surface protection during the forming process, catering to markets with high demands for appearance quality.
  • Automation and Intelligence: Intelligent modules like the sensing limiter, servo control, and hydraulic cutting greatly improve automation, reducing manual intervention, minimizing operational errors, and lowering production costs.
  • Strong Adaptability: With 22 forming stations, gearbox drive, and modular configurations, the production line is highly flexible and adaptable to various specifications.

 

6. Production Line Components

Component Quantity
Decoiler with levelr 1 set
Coil limiter 1 set
Punch press 1 set
Servo feeder 1 set
Film laminator 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 2 sets
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

 

7. Customization Options

  • This production line allows for precise customization of strut channels in various lengths, hole configurations, and coating options. Whether for specialized solar panel installations or custom-sized structural supports, the line can adapt to different gauges, thicknesses, and specific customer requirements, ensuring maximum versatility and reliability for demanding applications.