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Great Wall Panels Roll Forming Machine With Edge Waste Collection

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Great Wall Panels Roll Forming Machine With Edge Waste Collection

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

Great Wall Panels Roll Forming Machine With Edge Waste Collection

Key Words:

Great Wall Panel Roll Former/door Panel Roll Forming Machine/galvanized Steel Great Wall Panel Machine

Profile:

Great Wall

Material Type:

Galvanized Steel

Material Thickness:

1.2mm

Production Speed:

15m/min

Main Motor Power:

7.5Kw

Forming Stations:

Driving System:

Chain

Frame Structure:

Wall Panel

Shaft Diameter:

70mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Safety Cover:

Mesh/Enclosed, Optional.

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Highlight:

new wall panel roll forming machine

plc wall panel roll forming machine

new wall panels roll forming machine

Product Description

1. Production Line Overview

This Great Wall panel roll forming line is designed for manufacturers of door panels. It produces versatile panels with precise dimensions, catering to the construction and door manufacturing industries. With edge waste collection, it ensures clean production and offers efficient processing for high-quality, customized panels.

2. Profile Description

The Great Wall panel is typically made from 0.3-1.2mm galvanized steel and is used for door panels and wall cladding in construction and industrial applications. The panels are produced using a cold roll forming machine, equipped with edge waste collection systems to maintain production efficiency and clean edges.

Profile shape	Great Wall panel
Material type	Galvanized steel
Material thickness	1.2mm

3. Production Process

5T Decoiler - Guiding & Feeding - Roll Former - Edge Waste Collection - Hydraulic Cutting - Out Table

The process begins with the 5T manual decoiler feeding the steel coil. The material is guided and passed through the roll former to create the panel shape. Edge waste collection ensures clean edges, and hydraulic cutting provides precise lengths, with panels collected on the out table.

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5 Ton
	Function	The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line.
	Benefits	Manual operation is simple and cost-effective for smaller production volumes.
		Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor.
		Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow.
Guiding unit	Function	The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors.
	Design	Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding.
		Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation.
		Precise alignment improves the overall forming quality, ensuring consistency in the produced panels.
Roll former	Speed	15m/min
	Main power	7.5Kw
	No. of stations	49
	Driving system	Chain
	Frame structure	Wall-panel
	Shaft diameter	70mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Edge waste collection	Function	The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean.
	Benefits	Prevents waste build-up, ensuring smooth material flow and reducing contamination.
		Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs.
		Maintains cleanliness of the work area, improving safety and operational efficiency.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling.
	Benefits	No power consumption, making it a cost-effective solution while ensuring stable panel support.
		Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging.
		Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

6. Key Advantages

Edge waste collection system – Reduces material waste and keeps production clean and efficient.
Customizable panel size – Can produce customized Great Wall panels for diverse applications.
Precise hydraulic cutting – Ensures accurate length cutting without burrs or waste.
High production speed – Optimized for fast, continuous operation, maximizing output and minimizing downtime.
Cost-efficient – Reduces waste and maximizes material use for improved ROI.

7. Customization Options

Profile Dimensions & Thickness: Customizable for Great Wall panels with thicknesses ranging from 0.3mm to 1.2mm, depending on application needs.
Production Plan & Component Brands: Tailored production plans, using high-quality components from trusted brands to ensure performance and durability.
Machine Color, Control Panel Language, Voltage: Custom machine color, multi-language control screens, and adjustable voltage for different regions.
Custom Production Based on Drawings: We can manufacture machines based on your technical drawings, ensuring precision in production and meeting specific requirements.
Optional Features: Additional features like automatic feeding systems or edge trimming options for more efficiency and flexibility.

Tags:

roof panel machine,

metal roof forming machine,

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PRODUCTS DETAILS

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Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

Great Wall Panels Roll Forming Machine With Edge Waste Collection

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

Great Wall Panels Roll Forming Machine With Edge Waste Collection

Key Words:

Great Wall Panel Roll Former/door Panel Roll Forming Machine/galvanized Steel Great Wall Panel Machine

Profile:

Great Wall

Material Type:

Galvanized Steel

Material Thickness:

1.2mm

Production Speed:

15m/min

Main Motor Power:

7.5Kw

Forming Stations:

Driving System:

Chain

Frame Structure:

Wall Panel

Shaft Diameter:

70mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Safety Cover:

Mesh/Enclosed, Optional.

Control Technique:

PLC+Touch Screen

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

new wall panel roll forming machine

plc wall panel roll forming machine

new wall panels roll forming machine

Product Description

1. Production Line Overview

2. Profile Description

Profile shape	Great Wall panel
Material type	Galvanized steel
Material thickness	1.2mm

3. Production Process

5T Decoiler - Guiding & Feeding - Roll Former - Edge Waste Collection - Hydraulic Cutting - Out Table

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5 Ton
	Function	The 5T manual decoiler unwinds the steel coil, ensuring smooth and continuous feeding into the production line.
	Benefits	Manual operation is simple and cost-effective for smaller production volumes.
		Electric or hydraulic options provide smooth and efficient coil feeding for larger-scale operations, reducing manual labor.
		Supports up to 5 tons of steel, reducing downtime for coil changes and ensuring continuous production flow.
Guiding unit	Function	The guiding unit ensures that the steel coil enters the roll forming machine in perfect alignment, preventing misalignment and feeding errors.
	Design	Adjustable guiding rollers accommodate varying material widths, ensuring accurate feeding.
		Sturdy structure handles high tension and heavy-duty steel coils, providing smooth operation.
		Precise alignment improves the overall forming quality, ensuring consistency in the produced panels.
Roll former	Speed	15m/min
	Main power	7.5Kw
	No. of stations	49
	Driving system	Chain
	Frame structure	Wall-panel
	Shaft diameter	70mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine shapes the steel coil into Great Wall panel profiles using a series of forming rollers.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Edge waste collection	Function	The edge waste collection system collects and manages the waste material produced during the forming process, keeping the production environment clean.
	Benefits	Prevents waste build-up, ensuring smooth material flow and reducing contamination.
		Minimizes waste: Efficiently collects the edge material for recycling, reducing overall material costs.
		Maintains cleanliness of the work area, improving safety and operational efficiency.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	The non-powered out table collects the finished Great Wall panels after they are cut, providing a stable and organized surface for handling.
	Benefits	No power consumption, making it a cost-effective solution while ensuring stable panel support.
		Efficient handling: Finished panels can be safely and easily stacked, ready for further processing or packaging.
		Reduces manual labor, as workers can easily organize and handle the finished products without additional machinery.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

6. Key Advantages

7. Customization Options

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