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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
1. Production Line Overview
This 3-layer roofing panel roll forming line is designed for roofing panel manufacturers and construction suppliers. It produces three types of roofing panels—glazed tiles, corrugated panels, and Great Wall panels—from 0.3-0.8mm pre-painted steel. The line offers flexibility and cost efficiency for diverse roofing needs.
2. Profile Description
The roofing panels are made from 0.3-0.8mm pre-painted galvanized steel, commonly used in commercial, industrial, and residential roofing applications. This roll forming machine produces three types of panels: Roof tiles, corrugated panels, and great wall panels, using a 3-layer forming structure for high versatility.
Profile shape | Roof tiles, corrugated panels, and great wall panels |
Profile characteristics | With wave.Looks like roof tile but the material is metal. |
Material type | Pre-painted galvanized steel |
Material thickness | 0.3-0.7mm |
3. Production Process
5T Decoiler - Guiding & Feeding - Roll Former -Hydraulic punch - Hydraulic Cutting - Out Table
The process begins with the 5T manual decoiler, feeding the steel coil into the guiding section. The multi-layer roll forming machine then forms three different panels—glazed tiles, corrugated panels, and Great Wall panels—followed by hydraulic cutting for precise length cuts. Finished panels are placed on the out table.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 5Ton | |
Function | The 5T manual decoiler uncoils the steel sheets and feeds them into the production line. | |
Benefits | Manual operation for simple, cost-effective use in small-scale production. | |
Electric or hydraulic versions can be chosen for smoother operation, reducing labor and increasing efficiency in large-scale production. | ||
Handles up to 5 tons of steel coil, minimizing downtime for coil changes and ensuring continuous feeding. | ||
Guiding unit | Type | Guiding bars with digital display. |
Function | The guiding unit ensures precise alignment of the steel sheet as it enters the roll forming machine, preventing misalignment during the forming process. | |
Design | Adjustable guiding rollers to accommodate various material widths and ensure accurate feeding. | |
Sturdy construction to handle high material tension, especially for thicker sheets, ensuring smooth and precise feeding into the forming process. | ||
Roll former | Speed | 20m/min |
Main power | 5.5Kw | |
No. of stations | 16 | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 70mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Function | Multiple sets of rollers form three different profiles, ensuring high flexibility and productivity for a range of roofing applications. Adjustable to change panel profiles, though manual adjustments are needed for profile changes. |
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Benefits | Increased efficiency by combining multiple production lines into one, saving space and reducing costs. | |
High precision in forming multiple profiles with consistent quality across all layers. | ||
Compact design reduces the space required for production, ideal for factories with limited space. | ||
Type | Three-Layer | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Power type | Hydraulic |
Continuity | The roll former stops when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | The non-powered out table provides a stable surface to collect and organize the finished roofing panels after they are cut. | |
Benefits | No power consumption, making it a cost-effective solution while still offering reliable functionality. | |
Improves handling efficiency, allowing workers to easily collect and stack finished panels for further processing. | ||
Ensures safe storage of finished panels, reducing the risk of damage or distortion before they are packaged. | ||
Optional device | Auto stacker | After forming, this system automatically stacks the finished panels, reducing manual labor and improving overall workflow efficiency. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
6. Key Advantages
Three-layer design – Produces three types of roofing panels on a single machine, maximizing efficiency.
High versatility – Produces glazed tiles, corrugated panels, and Great Wall panels for varied applications.
Energy-efficient operation – Hydraulic cutting reduces energy consumption and ensures clean, precise cuts.
Compact design – Space-saving structure with three layers for a more compact production setup.
Customization options – Adjustable panel profiles to fit various design and application needs.
High production speed – Efficient system with reduced downtime for increased output.
7. Customization Options
Multi-Layer Structure: This machine features a three-layer structure, producing three different types of panels—glazed tiles, corrugated, and Great Wall panels—with different thicknesses.
Production Plan & Component Brands: Offers tailored production solutions with reliable components from top brands for long-lasting performance.
Machine Color, Control Panel Language, Voltage: Custom machine colors, multi-language control screens, and adjustable voltage to meet regional standards.
Custom Production Based on Drawings: We can manufacture machines according to your technical drawings, ensuring precise fit and quality.
Optional Features: Additional upgrades like automatic coil feeding or edge trimming systems are available for improved performance.
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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
1. Production Line Overview
This 3-layer roofing panel roll forming line is designed for roofing panel manufacturers and construction suppliers. It produces three types of roofing panels—glazed tiles, corrugated panels, and Great Wall panels—from 0.3-0.8mm pre-painted steel. The line offers flexibility and cost efficiency for diverse roofing needs.
2. Profile Description
The roofing panels are made from 0.3-0.8mm pre-painted galvanized steel, commonly used in commercial, industrial, and residential roofing applications. This roll forming machine produces three types of panels: Roof tiles, corrugated panels, and great wall panels, using a 3-layer forming structure for high versatility.
Profile shape | Roof tiles, corrugated panels, and great wall panels |
Profile characteristics | With wave.Looks like roof tile but the material is metal. |
Material type | Pre-painted galvanized steel |
Material thickness | 0.3-0.7mm |
3. Production Process
5T Decoiler - Guiding & Feeding - Roll Former -Hydraulic punch - Hydraulic Cutting - Out Table
The process begins with the 5T manual decoiler, feeding the steel coil into the guiding section. The multi-layer roll forming machine then forms three different panels—glazed tiles, corrugated panels, and Great Wall panels—followed by hydraulic cutting for precise length cuts. Finished panels are placed on the out table.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 5Ton | |
Function | The 5T manual decoiler uncoils the steel sheets and feeds them into the production line. | |
Benefits | Manual operation for simple, cost-effective use in small-scale production. | |
Electric or hydraulic versions can be chosen for smoother operation, reducing labor and increasing efficiency in large-scale production. | ||
Handles up to 5 tons of steel coil, minimizing downtime for coil changes and ensuring continuous feeding. | ||
Guiding unit | Type | Guiding bars with digital display. |
Function | The guiding unit ensures precise alignment of the steel sheet as it enters the roll forming machine, preventing misalignment during the forming process. | |
Design | Adjustable guiding rollers to accommodate various material widths and ensure accurate feeding. | |
Sturdy construction to handle high material tension, especially for thicker sheets, ensuring smooth and precise feeding into the forming process. | ||
Roll former | Speed | 20m/min |
Main power | 5.5Kw | |
No. of stations | 16 | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 70mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Function | Multiple sets of rollers form three different profiles, ensuring high flexibility and productivity for a range of roofing applications. Adjustable to change panel profiles, though manual adjustments are needed for profile changes. |
|
Benefits | Increased efficiency by combining multiple production lines into one, saving space and reducing costs. | |
High precision in forming multiple profiles with consistent quality across all layers. | ||
Compact design reduces the space required for production, ideal for factories with limited space. | ||
Type | Three-Layer | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Power type | Hydraulic |
Continuity | The roll former stops when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | The non-powered out table provides a stable surface to collect and organize the finished roofing panels after they are cut. | |
Benefits | No power consumption, making it a cost-effective solution while still offering reliable functionality. | |
Improves handling efficiency, allowing workers to easily collect and stack finished panels for further processing. | ||
Ensures safe storage of finished panels, reducing the risk of damage or distortion before they are packaged. | ||
Optional device | Auto stacker | After forming, this system automatically stacks the finished panels, reducing manual labor and improving overall workflow efficiency. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*40GP |
6. Key Advantages
Three-layer design – Produces three types of roofing panels on a single machine, maximizing efficiency.
High versatility – Produces glazed tiles, corrugated panels, and Great Wall panels for varied applications.
Energy-efficient operation – Hydraulic cutting reduces energy consumption and ensures clean, precise cuts.
Compact design – Space-saving structure with three layers for a more compact production setup.
Customization options – Adjustable panel profiles to fit various design and application needs.
High production speed – Efficient system with reduced downtime for increased output.
7. Customization Options
Multi-Layer Structure: This machine features a three-layer structure, producing three different types of panels—glazed tiles, corrugated, and Great Wall panels—with different thicknesses.
Production Plan & Component Brands: Offers tailored production solutions with reliable components from top brands for long-lasting performance.
Machine Color, Control Panel Language, Voltage: Custom machine colors, multi-language control screens, and adjustable voltage to meet regional standards.
Custom Production Based on Drawings: We can manufacture machines according to your technical drawings, ensuring precise fit and quality.
Optional Features: Additional upgrades like automatic coil feeding or edge trimming systems are available for improved performance.