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Steel Door Panel Roll Forming Machine With Pattern Embossing Roll Forming Line

Steel Door Panel Roll Forming Machine With Pattern Embossing Roll Forming Line

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
DP
Profile:
0.3-0.5mm
Production Speed:
10-15m/min
Driving System:
Wall Panel Structure
Shaft Diameter:
65mm
Machine Condition:
Brand New
Delivery Time:
30 Days
Highlight:

steel door panel roll forming machine

,

embossing roll forming line

,

steel roll forming line

Product Description

Steel Door Panel Roll Forming Machine With Pattern Embossing

 

1. Production Line Overview

This metal door panel roll forming line is designed for door manufacturers and building contractors, producing high-quality metal door panels from pre-painted steel (0.3-0.5mm thickness). The line features customizable embossing and patterning, making it ideal for the production of sandwich panels, offering durability and flexibility for diverse applications.

 

2. Profile Description

Profile shape Door panel
Profile characteristics Embossing
Material type Pre-painted steel coil
Material thickness 0.3-0.5mm

Metal door panels are primarily made from pre-painted steel coils with a thickness range of 0.3-0.5mm. These panels are used in industrial doors, security doors, and garage doors. The panels are produced using cold roll forming machines with embossing and patterning capabilities to achieve aesthetic and functional design.

 

3. Production Process

Decoiler-Embossing-Hydraulic punching-Guiding & Feeding-Roll former-Hydraulic cut-Out table

 

The process starts with a 5T manual decoiler, followed by an independent embossing roller machine that adds orange peel texture. The hydraulic punching system adds custom patterns to the steel coil. The material is then guided into the forming machine, followed by a hydraulic stop-to-cut system for precise cutting. Finally, the out table handles the finished panels.

 

4. Technical Parameters

Decoiler Power type Manual
Weight capacity 5 Ton
Function The 5T manual decoiler is used to uncoil the steel sheets from the coil. It feeds the material smoothly into the production line, ensuring a constant supply to the forming process.
Benefits The manual decoiler can handle coils up to 5 tons, making it suitable for large-scale production. It reduces the need for frequent coil changes, increases operational efficiency, and ensures a smooth and consistent material feed, improving overall productivity.
Embossing Pattern type Like orange Peel
Function The orange peel embossing machine adds a textured finish to the surface of the metal door panels. It creates a unique orange peel texture pattern on the steel, improving the panel’s appearance and performance.
Why choose Aesthetic Appeal: The orange peel texture enhances the visual appeal of the panels, giving them a sophisticated, high-end finish.
Durability: The texture improves the material's resistance to scratches and surface wear, making it more durable and suitable for environments where aesthetics and protection are important.
Improved Adhesion: The texture helps improve paint adhesion and bonding strength, making it more suitable for use in high-quality door panel production, especially when coatings are applied.
Hydraulic Punching Machine Function The hydraulic punching machine is used to add custom patterns to the metal door panels. It ensures that the desired shapes and features are created in the steel sheets, ready for the final product.
Customizable Dies The punching machine comes with customizable dies, which can be tailored to create specific patterns, logos, or perforations required for different types of door panels. This allows manufacturers to meet customer design specifications and ensure the panels are fit for various applications.
Guiding unit Type Guiding bars
Function The guiding unit ensures the steel sheet is aligned correctly before entering the forming machine, preventing any misalignment. It plays a key role in ensuring the material stays on track throughout the production process.
Design The guiding unit is equipped with adjustable bars that can accommodate various widths of steel sheets. This flexibility ensures precise alignment for consistent quality and prevents material deformation, which is crucial for producing high-quality metal door panels.
Roll former Speed 10-15m/min
Main power 5.5 Kw
No. of stations 28
Driving system Chain
Frame structure Wall panel
Shaft diameter 65mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel sheets into the desired metal door panel profile through a series of progressively shaped rollers. It is the core part of the production line, creating panels with precise dimensions and structural integrity.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Type Hydraulic cutter
Continuity The roll forming machine stops working when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered outfeed table is used to collect and organize the finished metal door panels after they’ve been cut. It provides a stable surface to handle the panels and allows for efficient storage or further handling.
Benefits Safety: The outfeed table ensures that the finished panels are securely supported and ready for handling, reducing the risk of damage.
Cost-Effective: Since it is non-powered, the outfeed table is a cost-effective solution for organizing the panels without requiring additional power sources.
Increased Efficiency: The table allows for easy stacking or further processing of the finished panels, improving the overall workflow and reducing manual labor.

 

 

5. Production Line Components

Component Quantity
Decoiler 1 set
Embossing unit 1 set
Hydraulic punching machine 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Riveting roller unit 1 set
Saw cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

 

6. Key Advantages

  • Customizable Embossing – Create unique textures, like orange peel, to enhance aesthetic appeal.
  • Hydraulic Punching – Custom pattern creation on panels, offering design flexibility.
  • High Efficiency – Optimized workflow reduces downtime and increases throughput.
  • Durable Panels – Suitable for sandwich panel production, offering strong, insulated doors.
  • Flexible Design – Adjustable for various sizes and designs, meeting diverse customer needs.

 

7. Customization Options

  • Door Panel Dimensions, Thickness, and Pattern
  • The dimensions, thickness, and embossed patterns of the door panels can be customized according to customer requirements. The thickness typically ranges from 0.3mm to 0.5mm, and patterns such as orange peel texture or custom designs can be added to enhance the panel's appearance.
  • Production Plan & Brand of Components
  • We offer customizable production plans and use high-quality electronic components and accessories from well-known brands to ensure the machine's stability, performance, and long service life.
  • Machine Color, Screen Language, Voltage
  • The machine color, operation screen language, and voltage can be customized according to customer preferences, ensuring the machine fits various environments and regions.
  • Production Based on Provided Drawings
  • If you have specific requirements, you may provide machine drawings, and we will customize the equipment based on your specifications to meet your exact needs.
  • etc.
products
PRODUCTS DETAILS
Steel Door Panel Roll Forming Machine With Pattern Embossing Roll Forming Line
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
DP
Profile:
0.3-0.5mm
Production Speed:
10-15m/min
Driving System:
Wall Panel Structure
Shaft Diameter:
65mm
Machine Condition:
Brand New
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

steel door panel roll forming machine

,

embossing roll forming line

,

steel roll forming line

Product Description

Steel Door Panel Roll Forming Machine With Pattern Embossing

 

1. Production Line Overview

This metal door panel roll forming line is designed for door manufacturers and building contractors, producing high-quality metal door panels from pre-painted steel (0.3-0.5mm thickness). The line features customizable embossing and patterning, making it ideal for the production of sandwich panels, offering durability and flexibility for diverse applications.

 

2. Profile Description

Profile shape Door panel
Profile characteristics Embossing
Material type Pre-painted steel coil
Material thickness 0.3-0.5mm

Metal door panels are primarily made from pre-painted steel coils with a thickness range of 0.3-0.5mm. These panels are used in industrial doors, security doors, and garage doors. The panels are produced using cold roll forming machines with embossing and patterning capabilities to achieve aesthetic and functional design.

 

3. Production Process

Decoiler-Embossing-Hydraulic punching-Guiding & Feeding-Roll former-Hydraulic cut-Out table

 

The process starts with a 5T manual decoiler, followed by an independent embossing roller machine that adds orange peel texture. The hydraulic punching system adds custom patterns to the steel coil. The material is then guided into the forming machine, followed by a hydraulic stop-to-cut system for precise cutting. Finally, the out table handles the finished panels.

 

4. Technical Parameters

Decoiler Power type Manual
Weight capacity 5 Ton
Function The 5T manual decoiler is used to uncoil the steel sheets from the coil. It feeds the material smoothly into the production line, ensuring a constant supply to the forming process.
Benefits The manual decoiler can handle coils up to 5 tons, making it suitable for large-scale production. It reduces the need for frequent coil changes, increases operational efficiency, and ensures a smooth and consistent material feed, improving overall productivity.
Embossing Pattern type Like orange Peel
Function The orange peel embossing machine adds a textured finish to the surface of the metal door panels. It creates a unique orange peel texture pattern on the steel, improving the panel’s appearance and performance.
Why choose Aesthetic Appeal: The orange peel texture enhances the visual appeal of the panels, giving them a sophisticated, high-end finish.
Durability: The texture improves the material's resistance to scratches and surface wear, making it more durable and suitable for environments where aesthetics and protection are important.
Improved Adhesion: The texture helps improve paint adhesion and bonding strength, making it more suitable for use in high-quality door panel production, especially when coatings are applied.
Hydraulic Punching Machine Function The hydraulic punching machine is used to add custom patterns to the metal door panels. It ensures that the desired shapes and features are created in the steel sheets, ready for the final product.
Customizable Dies The punching machine comes with customizable dies, which can be tailored to create specific patterns, logos, or perforations required for different types of door panels. This allows manufacturers to meet customer design specifications and ensure the panels are fit for various applications.
Guiding unit Type Guiding bars
Function The guiding unit ensures the steel sheet is aligned correctly before entering the forming machine, preventing any misalignment. It plays a key role in ensuring the material stays on track throughout the production process.
Design The guiding unit is equipped with adjustable bars that can accommodate various widths of steel sheets. This flexibility ensures precise alignment for consistent quality and prevents material deformation, which is crucial for producing high-quality metal door panels.
Roll former Speed 10-15m/min
Main power 5.5 Kw
No. of stations 28
Driving system Chain
Frame structure Wall panel
Shaft diameter 65mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel sheets into the desired metal door panel profile through a series of progressively shaped rollers. It is the core part of the production line, creating panels with precise dimensions and structural integrity.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Type Hydraulic cutter
Continuity The roll forming machine stops working when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered outfeed table is used to collect and organize the finished metal door panels after they’ve been cut. It provides a stable surface to handle the panels and allows for efficient storage or further handling.
Benefits Safety: The outfeed table ensures that the finished panels are securely supported and ready for handling, reducing the risk of damage.
Cost-Effective: Since it is non-powered, the outfeed table is a cost-effective solution for organizing the panels without requiring additional power sources.
Increased Efficiency: The table allows for easy stacking or further processing of the finished panels, improving the overall workflow and reducing manual labor.

 

 

5. Production Line Components

Component Quantity
Decoiler 1 set
Embossing unit 1 set
Hydraulic punching machine 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Riveting roller unit 1 set
Saw cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

 

6. Key Advantages

  • Customizable Embossing – Create unique textures, like orange peel, to enhance aesthetic appeal.
  • Hydraulic Punching – Custom pattern creation on panels, offering design flexibility.
  • High Efficiency – Optimized workflow reduces downtime and increases throughput.
  • Durable Panels – Suitable for sandwich panel production, offering strong, insulated doors.
  • Flexible Design – Adjustable for various sizes and designs, meeting diverse customer needs.

 

7. Customization Options

  • Door Panel Dimensions, Thickness, and Pattern
  • The dimensions, thickness, and embossed patterns of the door panels can be customized according to customer requirements. The thickness typically ranges from 0.3mm to 0.5mm, and patterns such as orange peel texture or custom designs can be added to enhance the panel's appearance.
  • Production Plan & Brand of Components
  • We offer customizable production plans and use high-quality electronic components and accessories from well-known brands to ensure the machine's stability, performance, and long service life.
  • Machine Color, Screen Language, Voltage
  • The machine color, operation screen language, and voltage can be customized according to customer preferences, ensuring the machine fits various environments and regions.
  • Production Based on Provided Drawings
  • If you have specific requirements, you may provide machine drawings, and we will customize the equipment based on your specifications to meet your exact needs.
  • etc.