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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Steel Door Panel Roll Forming Machine With Pattern Embossing
1. Production Line Overview
This metal door panel roll forming line is designed for door manufacturers and building contractors, producing high-quality metal door panels from pre-painted steel (0.3-0.5mm thickness). The line features customizable embossing and patterning, making it ideal for the production of sandwich panels, offering durability and flexibility for diverse applications.
2. Profile Description
Profile shape | Door panel |
Profile characteristics | Embossing |
Material type | Pre-painted steel coil |
Material thickness | 0.3-0.5mm |
Metal door panels are primarily made from pre-painted steel coils with a thickness range of 0.3-0.5mm. These panels are used in industrial doors, security doors, and garage doors. The panels are produced using cold roll forming machines with embossing and patterning capabilities to achieve aesthetic and functional design.
3. Production Process
Decoiler-Embossing-Hydraulic punching-Guiding & Feeding-Roll former-Hydraulic cut-Out table
The process starts with a 5T manual decoiler, followed by an independent embossing roller machine that adds orange peel texture. The hydraulic punching system adds custom patterns to the steel coil. The material is then guided into the forming machine, followed by a hydraulic stop-to-cut system for precise cutting. Finally, the out table handles the finished panels.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 5 Ton | |
Function | The 5T manual decoiler is used to uncoil the steel sheets from the coil. It feeds the material smoothly into the production line, ensuring a constant supply to the forming process. | |
Benefits | The manual decoiler can handle coils up to 5 tons, making it suitable for large-scale production. It reduces the need for frequent coil changes, increases operational efficiency, and ensures a smooth and consistent material feed, improving overall productivity. | |
Embossing | Pattern type | Like orange Peel |
Function | The orange peel embossing machine adds a textured finish to the surface of the metal door panels. It creates a unique orange peel texture pattern on the steel, improving the panel’s appearance and performance. | |
Why choose | Aesthetic Appeal: The orange peel texture enhances the visual appeal of the panels, giving them a sophisticated, high-end finish. | |
Durability: The texture improves the material's resistance to scratches and surface wear, making it more durable and suitable for environments where aesthetics and protection are important. | ||
Improved Adhesion: The texture helps improve paint adhesion and bonding strength, making it more suitable for use in high-quality door panel production, especially when coatings are applied. | ||
Hydraulic Punching Machine | Function | The hydraulic punching machine is used to add custom patterns to the metal door panels. It ensures that the desired shapes and features are created in the steel sheets, ready for the final product. |
Customizable Dies | The punching machine comes with customizable dies, which can be tailored to create specific patterns, logos, or perforations required for different types of door panels. This allows manufacturers to meet customer design specifications and ensure the panels are fit for various applications. | |
Guiding unit | Type | Guiding bars |
Function | The guiding unit ensures the steel sheet is aligned correctly before entering the forming machine, preventing any misalignment. It plays a key role in ensuring the material stays on track throughout the production process. | |
Design | The guiding unit is equipped with adjustable bars that can accommodate various widths of steel sheets. This flexibility ensures precise alignment for consistent quality and prevents material deformation, which is crucial for producing high-quality metal door panels. | |
Roll former | Speed | 10-15m/min |
Main power | 5.5 Kw | |
No. of stations | 28 | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 65mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Function | The roll forming machine shapes the steel sheets into the desired metal door panel profile through a series of progressively shaped rollers. It is the core part of the production line, creating panels with precise dimensions and structural integrity. | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Hydraulic cutter |
Continuity | The roll forming machine stops working when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | The non-powered outfeed table is used to collect and organize the finished metal door panels after they’ve been cut. It provides a stable surface to handle the panels and allows for efficient storage or further handling. | |
Benefits | Safety: The outfeed table ensures that the finished panels are securely supported and ready for handling, reducing the risk of damage. | |
Cost-Effective: Since it is non-powered, the outfeed table is a cost-effective solution for organizing the panels without requiring additional power sources. | ||
Increased Efficiency: The table allows for easy stacking or further processing of the finished panels, improving the overall workflow and reducing manual labor. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Embossing unit | 1 set |
Hydraulic punching machine | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Riveting roller unit | 1 set |
Saw cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:2*40GP |
6. Key Advantages
7. Customization Options
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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Steel Door Panel Roll Forming Machine With Pattern Embossing
1. Production Line Overview
This metal door panel roll forming line is designed for door manufacturers and building contractors, producing high-quality metal door panels from pre-painted steel (0.3-0.5mm thickness). The line features customizable embossing and patterning, making it ideal for the production of sandwich panels, offering durability and flexibility for diverse applications.
2. Profile Description
Profile shape | Door panel |
Profile characteristics | Embossing |
Material type | Pre-painted steel coil |
Material thickness | 0.3-0.5mm |
Metal door panels are primarily made from pre-painted steel coils with a thickness range of 0.3-0.5mm. These panels are used in industrial doors, security doors, and garage doors. The panels are produced using cold roll forming machines with embossing and patterning capabilities to achieve aesthetic and functional design.
3. Production Process
Decoiler-Embossing-Hydraulic punching-Guiding & Feeding-Roll former-Hydraulic cut-Out table
The process starts with a 5T manual decoiler, followed by an independent embossing roller machine that adds orange peel texture. The hydraulic punching system adds custom patterns to the steel coil. The material is then guided into the forming machine, followed by a hydraulic stop-to-cut system for precise cutting. Finally, the out table handles the finished panels.
4. Technical Parameters
Decoiler | Power type | Manual |
Weight capacity | 5 Ton | |
Function | The 5T manual decoiler is used to uncoil the steel sheets from the coil. It feeds the material smoothly into the production line, ensuring a constant supply to the forming process. | |
Benefits | The manual decoiler can handle coils up to 5 tons, making it suitable for large-scale production. It reduces the need for frequent coil changes, increases operational efficiency, and ensures a smooth and consistent material feed, improving overall productivity. | |
Embossing | Pattern type | Like orange Peel |
Function | The orange peel embossing machine adds a textured finish to the surface of the metal door panels. It creates a unique orange peel texture pattern on the steel, improving the panel’s appearance and performance. | |
Why choose | Aesthetic Appeal: The orange peel texture enhances the visual appeal of the panels, giving them a sophisticated, high-end finish. | |
Durability: The texture improves the material's resistance to scratches and surface wear, making it more durable and suitable for environments where aesthetics and protection are important. | ||
Improved Adhesion: The texture helps improve paint adhesion and bonding strength, making it more suitable for use in high-quality door panel production, especially when coatings are applied. | ||
Hydraulic Punching Machine | Function | The hydraulic punching machine is used to add custom patterns to the metal door panels. It ensures that the desired shapes and features are created in the steel sheets, ready for the final product. |
Customizable Dies | The punching machine comes with customizable dies, which can be tailored to create specific patterns, logos, or perforations required for different types of door panels. This allows manufacturers to meet customer design specifications and ensure the panels are fit for various applications. | |
Guiding unit | Type | Guiding bars |
Function | The guiding unit ensures the steel sheet is aligned correctly before entering the forming machine, preventing any misalignment. It plays a key role in ensuring the material stays on track throughout the production process. | |
Design | The guiding unit is equipped with adjustable bars that can accommodate various widths of steel sheets. This flexibility ensures precise alignment for consistent quality and prevents material deformation, which is crucial for producing high-quality metal door panels. | |
Roll former | Speed | 10-15m/min |
Main power | 5.5 Kw | |
No. of stations | 28 | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 65mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Function | The roll forming machine shapes the steel sheets into the desired metal door panel profile through a series of progressively shaped rollers. It is the core part of the production line, creating panels with precise dimensions and structural integrity. | |
Equipment color | Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Hydraulic cutter |
Continuity | The roll forming machine stops working when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | The non-powered outfeed table is used to collect and organize the finished metal door panels after they’ve been cut. It provides a stable surface to handle the panels and allows for efficient storage or further handling. | |
Benefits | Safety: The outfeed table ensures that the finished panels are securely supported and ready for handling, reducing the risk of damage. | |
Cost-Effective: Since it is non-powered, the outfeed table is a cost-effective solution for organizing the panels without requiring additional power sources. | ||
Increased Efficiency: The table allows for easy stacking or further processing of the finished panels, improving the overall workflow and reducing manual labor. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Embossing unit | 1 set |
Hydraulic punching machine | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Riveting roller unit | 1 set |
Saw cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:2*40GP |
6. Key Advantages
7. Customization Options