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Double Row Omega Channel Roll Forming Machine 65 Mm Shaft Diameter

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Double Row Omega Channel Roll Forming Machine 65 Mm Shaft Diameter

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Profile:

Omega Channel

Material Thickness:

0.4-1mm

Production Speed:

15m/min

Driving System:

Chain

Frame Structure:

Wall Panel Structure

Shaft Diameter:

65 Mm

Machine Condition:

Brand New

Delivery Time:

30 Days

Highlight:

omega channel roll forming machine

channel roll forming machine 65 mm

omega channel forming machine

Product Description

Double-row Omega Channel Roll Forming Machine

1. Production Line Overview

This omega channel roll forming line is designed for the drywall and construction industries, specializing in galvanized steel omega channels. It features embossing rollers to increase friction and cement adhesion. The line offers dual-size forming, improving efficiency and meeting varying project requirements while enhancing worker safety with rounded edges.

2. Profile Description

Profile shape	Like a hat
Profile characteristics	Embossing dots/Folded edges
Material type	Galvanized steel
Material thickness	0.4-1mm

Omega channels are made from galvanized steel, with a thickness range of 0.4-1mm. These profiles are commonly used in drywall systems and ceiling frameworks for structural support. The profiles are produced using a high-precision roll forming machine to ensure consistent quality and dimensional accuracy.

3. Production Process

Decoiler-Guiding & Feeding-Roll former-Hydraulic cutting-Out table
The process starts with a 3T manual decoiler, followed by a guiding section. An embossing roller adds friction-enhancing dimples to the steel, improving cement adhesion. The roll forming machine produces two different omega channel sizes simultaneously, with a hydraulic stop-to-cut system ensuring clean, precise cuts.

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	3 Ton
	Function	The 3T manual decoiler is used to hold and unwind the steel coil, feeding it into the production line. It helps in controlling the flow of material to ensure smooth feeding into subsequent processes.
	Benefits	With a 3-ton capacity, it can handle a variety of coil sizes, allowing for longer production runs without frequent coil changes. This reduces downtime and increases overall productivity. It is easy to operate, cost-effective, and perfect for small to medium production runs, ensuring the material is fed smoothly for optimal forming.
Guiding unit	Type	Guiding rollers
	Function	The guiding unit ensures the steel strip enters the roll forming machine in a straight and precise manner. It aligns the material to prevent deviations and ensures that the material stays within the correct path as it moves through the production line.
	Design	The unit consists of adjustable guiding rollers that can accommodate various strip widths and ensure accurate positioning. This design is crucial for producing double-row omega channels, as accurate guidance prevents misalignment and defects during forming, especially when producing two different sizes simultaneously.
Roll former	Speed	15m/min
	Main power	5.5 kw
	No. of stations	15
	Driving system	Chain
	Frame structure	Wall panel
	Shaft diameter	65mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine is the heart of the production line, shaping the steel strip into omega channel profiles. The machine consists of a series of rollers that progressively shape the material into the desired form, ensuring high precision.
	Type	Double row
	Process Features	Dual-Row Capability: This machine can produce two different omega channel sizes simultaneously, increasing production efficiency and versatility. It offers flexibility, making it ideal for projects that require multiple sizes of omega channels without changing equipment.
	Process Features	High Precision: Each roller is precisely calibrated to ensure that the omega channels have consistent dimensions, ensuring both aesthetic quality and structural integrity.
	Equipment color	Green. Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Arm hanging electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:1*20GP

6. Key Advantages

Dual-size forming – Produces two sizes of omega channels simultaneously, increasing output efficiency.
Embossing for better adhesion – Embosses friction points to enhance cement bonding.
Worker safety – Folded edges reduce sharpness, ensuring safe handling.
High precision – Guarantees consistent profile quality and dimensional accuracy.
Cost-effective machine – One machine can produce multiple sizes, reducing equipment costs.

7. Customization Options

Profile Dimensions and Thickness: The size and thickness of the omega channels to be produced, which can be customized according to project requirements.
Production Plan & Brand of Components: The production process, along with the brands of electronic components and accessories used in the machine.
Machine Color, Screen Language, Voltage: Customization of the machine’s color, operation screen language, and voltage specifications to meet customer preferences.
Production Based on Provided Drawings: We can manufacture the machine according to the drawings you provide if required.
etc.

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