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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 60 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 20 sets per month |
Size Auto Change Cable Ladder Roll Forming Machine
1. Production Line Overview
2. Profile Description
Profile shape | Cable ladder(C section) |
Profile size | Auto change |
Profile characteristics | With customized perforations on the web |
Material type | Galvanized/stainless steel |
Material thickness | 1-3mm |
3. Production Process
4. Technical Parameters
Decoiler | Power type | Hydraulic |
Weight capacity | 5 Ton | |
Function | The hydraulic decoiler uncoils and feeds the steel coil into the production line, ensuring smooth and controlled material feed. | |
Benefits | With a 5-ton capacity, it can handle larger coils, reducing the need for frequent coil changes and improving production efficiency. The hydraulic system ensures smooth unwinding, preventing coil distortion and material damage. | |
Guiding unit | Type | Guiding rollers |
Function | The guiding unit aligns the steel strip, ensuring it feeds accurately into the subsequent processing stages. | |
Design | The unit uses adjustable rollers to accommodate various strip widths, ensuring precise alignment, reducing deviations, and preventing defects in the cable ladder profile. This ensures high-quality, consistent results throughout the production process. | |
Leveler | Type | Standalone |
Function | The leveler flattens the steel coil, eliminating any coil set or curvature, making the material ready for punching. | |
Necessity | A flat, uniform material is crucial for producing high-quality cable ladders with consistent dimensions and hole positions. Without leveling, the material could lead to misalignment during forming and result in dimensional inaccuracies, affecting the final product's fit and performance. | |
Punching | Type | Punch press |
Function | The punch press creates holes in the steel strip before it enters the forming section, allowing for the cable management to be integrated into the profile. | |
Design | It can be programmed to punch holes at varying positions and intervals, depending on the customer's requirements. The press is integrated into the line to save space and streamline the process. | |
Roll former | Speed | It depends on different punching solutions. |
Main power | 11 Kw*2 | |
No. of stations | 22 | |
Driving system | Chain | |
Frame structure | Double wall panel | |
Shaft diameter | 90 mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Function | The roll forming machine shapes the steel strip into the cable ladder profile, ensuring accurate dimensions and smooth edges. | |
Type | Adjustable width: The machine can automatically adjust the width of the ladder to meet varying installation requirements without needing manual changes. | |
Automatic profile switching: The machine can automatically switch between different ladder sizes, reducing downtime and allowing for flexible production based on project needs. | ||
Equipment color | White and yellow. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Power type | Hydraulic |
Continuity | The roll former stops when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces. | |
Benefits | Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs. | |
Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower. | ||
Suitable for small batch production: Ideal when fast, efficient material handling is not required. | ||
Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly. | ||
Optional type | Auto stacker,helping saving labor cost. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Leveler | 1 set |
Punch press | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:2*40GP |
6. Key Advantages
7. Customization Options
![]() |
MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 60 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 20 sets per month |
Size Auto Change Cable Ladder Roll Forming Machine
1. Production Line Overview
2. Profile Description
Profile shape | Cable ladder(C section) |
Profile size | Auto change |
Profile characteristics | With customized perforations on the web |
Material type | Galvanized/stainless steel |
Material thickness | 1-3mm |
3. Production Process
4. Technical Parameters
Decoiler | Power type | Hydraulic |
Weight capacity | 5 Ton | |
Function | The hydraulic decoiler uncoils and feeds the steel coil into the production line, ensuring smooth and controlled material feed. | |
Benefits | With a 5-ton capacity, it can handle larger coils, reducing the need for frequent coil changes and improving production efficiency. The hydraulic system ensures smooth unwinding, preventing coil distortion and material damage. | |
Guiding unit | Type | Guiding rollers |
Function | The guiding unit aligns the steel strip, ensuring it feeds accurately into the subsequent processing stages. | |
Design | The unit uses adjustable rollers to accommodate various strip widths, ensuring precise alignment, reducing deviations, and preventing defects in the cable ladder profile. This ensures high-quality, consistent results throughout the production process. | |
Leveler | Type | Standalone |
Function | The leveler flattens the steel coil, eliminating any coil set or curvature, making the material ready for punching. | |
Necessity | A flat, uniform material is crucial for producing high-quality cable ladders with consistent dimensions and hole positions. Without leveling, the material could lead to misalignment during forming and result in dimensional inaccuracies, affecting the final product's fit and performance. | |
Punching | Type | Punch press |
Function | The punch press creates holes in the steel strip before it enters the forming section, allowing for the cable management to be integrated into the profile. | |
Design | It can be programmed to punch holes at varying positions and intervals, depending on the customer's requirements. The press is integrated into the line to save space and streamline the process. | |
Roll former | Speed | It depends on different punching solutions. |
Main power | 11 Kw*2 | |
No. of stations | 22 | |
Driving system | Chain | |
Frame structure | Double wall panel | |
Shaft diameter | 90 mm | |
Shaft material | #45 steel quenched 58-62℃ | |
Roller material | High grade #45 steel , surface with hard chrome | |
Function | The roll forming machine shapes the steel strip into the cable ladder profile, ensuring accurate dimensions and smooth edges. | |
Type | Adjustable width: The machine can automatically adjust the width of the ladder to meet varying installation requirements without needing manual changes. | |
Automatic profile switching: The machine can automatically switch between different ladder sizes, reducing downtime and allowing for flexible production based on project needs. | ||
Equipment color | White and yellow. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Power type | Hydraulic |
Continuity | The roll former stops when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Floor-standing electric control box |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces. | |
Benefits | Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs. | |
Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower. | ||
Suitable for small batch production: Ideal when fast, efficient material handling is not required. | ||
Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly. | ||
Optional type | Auto stacker,helping saving labor cost. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Leveler | 1 set |
Punch press | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Hydraulic cutter | 1 set |
Hydraulic station | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:2*40GP |
6. Key Advantages
7. Customization Options