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Size Auto Change Cable Ladder Tray Roll Forming Machine 1-3mm Material Thickness

Size Auto Change Cable Ladder Tray Roll Forming Machine 1-3mm Material Thickness

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 60 days
Payment Method: L/C,T/T
Supply Capacity: 20 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
CL
Profile:
Cable Ladder
Material Thickness:
1-3mm
Production Speed:
It's Based On The Perforation And Punching Solution.
Driving System:
Chain
Frame Structure:
Double Wall Panel Structure
Shaft Diameter:
90 Mm
Machine Condition:
Brand New
Delivery Time:
60 Days
Highlight:

Ladder tray roll forming machine

,

Auto Change tray roll forming machine

,

Ladder cable tray machine

Product Description

Size Auto Change Cable Ladder Roll Forming Machine

 

1. Production Line Overview

  • This cable ladder roll forming line is designed for electrical infrastructure manufacturers and contractors. It enables automated width adjustment, reducing equipment costs and increasing production efficiency. The high level of automation ensures consistent quality and fast changeovers, making it ideal for diverse installation environments.

 

2. Profile Description

Profile shape Cable ladder(C section)
Profile size Auto change
Profile characteristics With customized perforations on the web
Material type Galvanized/stainless steel
Material thickness 1-3mm
  • Cable ladders are typically made from galvanized or stainless steel, with thicknesses ranging from 1mm to 3mm. They are widely used in electrical wiring management for industrial, commercial, and infrastructure projects. These profiles are usually produced using roll forming machines with punching systems.

 

3. Production Process

  • Decoiler-Leveler-Punch press-Guiding & Feeding-Roll former-Hydraulic cutting-Out table
  • The process starts with uncoiling and leveling, followed by servo feeding and hydraulic punching. The guided strip then enters the forming machine, which shapes the profile using a dual-wall panel and chain drive system. Finally, the profile is cut to length with a hydraulic cutter.

 

4. Technical Parameters

Decoiler Power type Hydraulic
Weight capacity 5 Ton
Function The hydraulic decoiler uncoils and feeds the steel coil into the production line, ensuring smooth and controlled material feed.
Benefits With a 5-ton capacity, it can handle larger coils, reducing the need for frequent coil changes and improving production efficiency. The hydraulic system ensures smooth unwinding, preventing coil distortion and material damage.
Guiding unit Type Guiding rollers
Function The guiding unit aligns the steel strip, ensuring it feeds accurately into the subsequent processing stages.
Design The unit uses adjustable rollers to accommodate various strip widths, ensuring precise alignment, reducing deviations, and preventing defects in the cable ladder profile. This ensures high-quality, consistent results throughout the production process.
Leveler Type Standalone
Function The leveler flattens the steel coil, eliminating any coil set or curvature, making the material ready for punching.
Necessity A flat, uniform material is crucial for producing high-quality cable ladders with consistent dimensions and hole positions. Without leveling, the material could lead to misalignment during forming and result in dimensional inaccuracies, affecting the final product's fit and performance.
Punching Type Punch press
Function The punch press creates holes in the steel strip before it enters the forming section, allowing for the cable management to be integrated into the profile.
Design It can be programmed to punch holes at varying positions and intervals, depending on the customer's requirements. The press is integrated into the line to save space and streamline the process.
Roll former Speed It depends on different punching solutions.
Main power 11 Kw*2
No. of stations 22
Driving system Chain
Frame structure Double wall panel
Shaft diameter 90 mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel strip into the cable ladder profile, ensuring accurate dimensions and smooth edges.
Type Adjustable width: The machine can automatically adjust the width of the ladder to meet varying installation requirements without needing manual changes.
Automatic profile switching: The machine can automatically switch between different ladder sizes, reducing downtime and allowing for flexible production based on project needs.
Equipment color White and yellow. Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
Benefits Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
Suitable for small batch production: Ideal when fast, efficient material handling is not required.
Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.
Optional type Auto stacker,helping saving labor cost.

 

5. Production Line Components

Component Quantity
Decoiler 1 set
Leveler 1 set
Punch press 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

6. Key Advantages

  • Automated width adjustment – Adapts to different installation needs.
  • High automation level – Reduces labor and increases efficiency.
  • Cost-effective solution – One machine covers multiple size requirements.
  • Precision punching system – Ensures accurate hole placement.
  • Durable chain drive – Provides smooth and stable operation.

 

7. Customization Options

  • Profile Dimensions and Thickness: The size and thickness of the profiles to be produced.
  • Production Plan & Brand of Components: The production process, along with the brands of electronic components and accessories used.
  • Machine Color, Screen Language, Voltage: Customization of machine color, operation screen language, and voltage.
  • Production Based on Provided Drawings: We can manufacture the machine according to the drawings you provide, if required.
  • etc.

 

 

products
PRODUCTS DETAILS
Size Auto Change Cable Ladder Tray Roll Forming Machine 1-3mm Material Thickness
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 60 days
Payment Method: L/C,T/T
Supply Capacity: 20 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
CL
Profile:
Cable Ladder
Material Thickness:
1-3mm
Production Speed:
It's Based On The Perforation And Punching Solution.
Driving System:
Chain
Frame Structure:
Double Wall Panel Structure
Shaft Diameter:
90 Mm
Machine Condition:
Brand New
Delivery Time:
60 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
60 days
Payment Terms:
L/C,T/T
Supply Ability:
20 sets per month
Highlight

Ladder tray roll forming machine

,

Auto Change tray roll forming machine

,

Ladder cable tray machine

Product Description

Size Auto Change Cable Ladder Roll Forming Machine

 

1. Production Line Overview

  • This cable ladder roll forming line is designed for electrical infrastructure manufacturers and contractors. It enables automated width adjustment, reducing equipment costs and increasing production efficiency. The high level of automation ensures consistent quality and fast changeovers, making it ideal for diverse installation environments.

 

2. Profile Description

Profile shape Cable ladder(C section)
Profile size Auto change
Profile characteristics With customized perforations on the web
Material type Galvanized/stainless steel
Material thickness 1-3mm
  • Cable ladders are typically made from galvanized or stainless steel, with thicknesses ranging from 1mm to 3mm. They are widely used in electrical wiring management for industrial, commercial, and infrastructure projects. These profiles are usually produced using roll forming machines with punching systems.

 

3. Production Process

  • Decoiler-Leveler-Punch press-Guiding & Feeding-Roll former-Hydraulic cutting-Out table
  • The process starts with uncoiling and leveling, followed by servo feeding and hydraulic punching. The guided strip then enters the forming machine, which shapes the profile using a dual-wall panel and chain drive system. Finally, the profile is cut to length with a hydraulic cutter.

 

4. Technical Parameters

Decoiler Power type Hydraulic
Weight capacity 5 Ton
Function The hydraulic decoiler uncoils and feeds the steel coil into the production line, ensuring smooth and controlled material feed.
Benefits With a 5-ton capacity, it can handle larger coils, reducing the need for frequent coil changes and improving production efficiency. The hydraulic system ensures smooth unwinding, preventing coil distortion and material damage.
Guiding unit Type Guiding rollers
Function The guiding unit aligns the steel strip, ensuring it feeds accurately into the subsequent processing stages.
Design The unit uses adjustable rollers to accommodate various strip widths, ensuring precise alignment, reducing deviations, and preventing defects in the cable ladder profile. This ensures high-quality, consistent results throughout the production process.
Leveler Type Standalone
Function The leveler flattens the steel coil, eliminating any coil set or curvature, making the material ready for punching.
Necessity A flat, uniform material is crucial for producing high-quality cable ladders with consistent dimensions and hole positions. Without leveling, the material could lead to misalignment during forming and result in dimensional inaccuracies, affecting the final product's fit and performance.
Punching Type Punch press
Function The punch press creates holes in the steel strip before it enters the forming section, allowing for the cable management to be integrated into the profile.
Design It can be programmed to punch holes at varying positions and intervals, depending on the customer's requirements. The press is integrated into the line to save space and streamline the process.
Roll former Speed It depends on different punching solutions.
Main power 11 Kw*2
No. of stations 22
Driving system Chain
Frame structure Double wall panel
Shaft diameter 90 mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel strip into the cable ladder profile, ensuring accurate dimensions and smooth edges.
Type Adjustable width: The machine can automatically adjust the width of the ladder to meet varying installation requirements without needing manual changes.
Automatic profile switching: The machine can automatically switch between different ladder sizes, reducing downtime and allowing for flexible production based on project needs.
Equipment color White and yellow. Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1mm
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
Benefits Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
Suitable for small batch production: Ideal when fast, efficient material handling is not required.
Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.
Optional type Auto stacker,helping saving labor cost.

 

5. Production Line Components

Component Quantity
Decoiler 1 set
Leveler 1 set
Punch press 1 set
Guiding unit 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

6. Key Advantages

  • Automated width adjustment – Adapts to different installation needs.
  • High automation level – Reduces labor and increases efficiency.
  • Cost-effective solution – One machine covers multiple size requirements.
  • Precision punching system – Ensures accurate hole placement.
  • Durable chain drive – Provides smooth and stable operation.

 

7. Customization Options

  • Profile Dimensions and Thickness: The size and thickness of the profiles to be produced.
  • Production Plan & Brand of Components: The production process, along with the brands of electronic components and accessories used.
  • Machine Color, Screen Language, Voltage: Customization of machine color, operation screen language, and voltage.
  • Production Based on Provided Drawings: We can manufacture the machine according to the drawings you provide, if required.
  • etc.