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Solar Strut Channel Roll Forming Machine With Flying Hydraulic Cutting And Logo Embossing

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Other Profiles Roll Forming Machine

Solar Strut Channel Roll Forming Machine With Flying Hydraulic Cutting And Logo Embossing

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	60 days
Payment Method:	L/C,T/T
Supply Capacity:	10 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

SSC

Profile:

Solar Strut Channel

Material Thickness:

1.5-2mm

Production Speed:

10m/min When Punching

Driving System:

Gearbox

Frame Structure:

Cast-iron

Shaft Diameter:

80mm

Machine Condition:

Brand New

Delivery Time:

60 Days

Highlight:

solar strut channel roll forming machine

solar unistrut roll forming machine

flying unistrut roll forming machine

Product Description

1. Production Line Overview

The solar strut channel roll forming line is designed for manufacturers in the solar energy and construction industries, producing high-strength support profiles for photovoltaic mounting systems. With high-speed production, precision punching, and customizable logo embossing, this line enhances efficiency, branding, and structural integrity, meeting the demands of large-scale solar infrastructure projects.

2. Profile Description

Solar strut channels are typically made from galvanized steel, with thicknesses ranging from 1.5mm to 2.5mm. They are widely used in photovoltaic mounting systems for solar panels, offering structural support. This profile is produced using roll forming lines equipped with hydraulic punching and high-speed flying cutting systems.

Solar Strut Channel Roll Forming Machine With Flying Hydraulic Cutting And Logo Embossing 0

Profile shape	Solar strut channel
Profile size	41*41
Profile characteristics	With reinforcement on the flanges/Perforations on the web
Material type	Galvanized steel
Material thickness	1.5-2.5mm

3. Production Process

Decoiler and leveler-Limiter-Servo feeder-Hydraulic punching machine-Guiding-Roll forming machine-Logo embossing-Flying hydraulic cutting-Out table

The process starts with a decoiler and leveling unit, followed by a limiter adjusting coil feed speed. Servo feeding moves material into an independent hydraulic punching machine. After guiding, the gear-driven forming machine shapes the profile. A set of rollers embosses the logo before a high-speed hydraulic tracking cutter ensures precise, burr-free cutting.

4. Technical Parameters

Decoiler	Type	2 in 1 with leveler
	Power type	Hydraulic
	Weight capacity	3 Ton
	Function	The 3-ton hydraulic decoiler unrolls steel coils, helps providing controlled, smooth feeding into the production line.
	Benefits	1.Higher control precision: The hydraulic system provides stable tension control, ensuring smooth uncoiling of the steel coil. 2.Reduced manual operation: Hydraulic drive eliminates the need for manual intervention, reducing labor and enhancing automation.
Leveler	Type	2 in 1 with decoiler
	Motor power	3 Kw
	No. of leveling roller	7 rollers(3 up,4 down)
Limiter	Function	The limiter senses the distance between the steel coil and itself, adjusting the uncoiling and punching speeds.
	Benefits	This prevents issues such as excessive material stretching, positional deviation, or other problems that may lead to deformation or damage during the punching process.
Servo feeder	Function	Auxiliary coil feeding
	Benefits	Precise feeding control: The servo feeder provides an accurate feeding system, preventing stamping defects caused by uneven feeding or incorrect positioning. Increased production efficiency: Precise feeding significantly boosts production speed, reduces downtime, and improves overall line efficiency. Adaptability to different materials and thicknesses: The flexibility of the servo feeder allows it to handle coils of varying thicknesses and materials, ensuring process stability. Reduced waste: Accurate feeding minimizes material waste and ensures the precision and consistency of the profiles.
Punching machine	Type	Hydraulic
	Mold	1 set, customizable.
Guiding unit	Type	Guiding rollers with digital display
	Function	Keep the steel coil in the correct position and adjust the feed width according to the coil width.
Roll former	Speed	10m/min when punching
	Main power	7.5 Kw
	No. of stations	28
	Driving system	Gearbox
	Frame structure	Cast-iron
	Shaft diameter	80mm
	Shaft material	#45 Steel Quenched 55-60℃
	Roller material	High Grade #45 Steel , Surface With Hard Chrome
	Function	Rollers gradually shape the steel coil by applying pressure, forming it into the desired profile.
	Type	Only produce one size of strut channel (as the customer requirements).
	Optional type	Multiple sizes. The machine automatically switches sizes.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Logo embossing	Function	Emboss logo on the strut channel flange.
	Benefits	Facilitates brand promotion and model identification.
		No ink, more durable.
		No consumables, no daily costs.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former keeps working when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.
	Optional type	Auto stacker,helping saving labor cost.

5. Production Line Components

Component	Quantity
Decoiler with leveler 2 in 1	1 set
Limiter	1 set
Servo feeder	1 set
Hydraulic punching machine	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Flying hydraulic cutter	1 set
Hydraulic station	2 sets
PLC control cabinet	2 sets
Manual out table	2 sets
Container size for reference:2*40GP

6. Optional Auxiliary Equipment

Auto stacker: It increases efficiency by automatically organizing finished strut channels, reducing manual labor and optimizing space for storage.

7. Key Advantages

Durable Logo Embossing: Permanent, wear-resistant branding or part numbering directly on profiles, enhancing brand visibility and traceability.
Increased Daily Output: High-speed tracking cutting not only improves speed but also increases overall production capacity, boosting customer’s daily output.
Precision Hole Punching: Hydraulic punching ensures accurate, consistent hole placement, crucial for mounting and system compatibility.
Customizable Design: The line allows for flexible profile design, enabling production of various strut channel sizes and configurations to meet diverse project needs.
Heavy-Duty Durability: Designed for robust, long-term performance, the line ensures continuous production with minimal downtime in demanding environments like solar infrastructure projects.

8. Customization Options

Profile dimensions, thickness, and material.
Cutting method, production plan, and brands of electronic components and accessories.
Machine color, operating screen language, and voltage.
Production based on your provided machine drawings, if needed.
etc

Tags:

channel roll forming machine,

roll forming machine,

channel forming machine

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Auxiliary Equipment

Solar Strut Channel Roll Forming Machine With Flying Hydraulic Cutting And Logo Embossing

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	60 days
Payment Method:	L/C,T/T
Supply Capacity:	10 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

SSC

Profile:

Solar Strut Channel

Material Thickness:

1.5-2mm

Production Speed:

10m/min When Punching

Driving System:

Gearbox

Frame Structure:

Cast-iron

Shaft Diameter:

80mm

Machine Condition:

Brand New

Delivery Time:

60 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

60 days

Payment Terms:

L/C,T/T

Supply Ability:

10 sets per month

Highlight

solar strut channel roll forming machine

solar unistrut roll forming machine

flying unistrut roll forming machine

Product Description

1. Production Line Overview

2. Profile Description

Solar Strut Channel Roll Forming Machine With Flying Hydraulic Cutting And Logo Embossing 0

Profile shape	Solar strut channel
Profile size	41*41
Profile characteristics	With reinforcement on the flanges/Perforations on the web
Material type	Galvanized steel
Material thickness	1.5-2.5mm

3. Production Process

Decoiler and leveler-Limiter-Servo feeder-Hydraulic punching machine-Guiding-Roll forming machine-Logo embossing-Flying hydraulic cutting-Out table

4. Technical Parameters

Decoiler	Type	2 in 1 with leveler
	Power type	Hydraulic
	Weight capacity	3 Ton
	Function	The 3-ton hydraulic decoiler unrolls steel coils, helps providing controlled, smooth feeding into the production line.
	Benefits	1.Higher control precision: The hydraulic system provides stable tension control, ensuring smooth uncoiling of the steel coil. 2.Reduced manual operation: Hydraulic drive eliminates the need for manual intervention, reducing labor and enhancing automation.
Leveler	Type	2 in 1 with decoiler
	Motor power	3 Kw
	No. of leveling roller	7 rollers(3 up,4 down)
Limiter	Function	The limiter senses the distance between the steel coil and itself, adjusting the uncoiling and punching speeds.
	Benefits	This prevents issues such as excessive material stretching, positional deviation, or other problems that may lead to deformation or damage during the punching process.
Servo feeder	Function	Auxiliary coil feeding
	Benefits	Precise feeding control: The servo feeder provides an accurate feeding system, preventing stamping defects caused by uneven feeding or incorrect positioning. Increased production efficiency: Precise feeding significantly boosts production speed, reduces downtime, and improves overall line efficiency. Adaptability to different materials and thicknesses: The flexibility of the servo feeder allows it to handle coils of varying thicknesses and materials, ensuring process stability. Reduced waste: Accurate feeding minimizes material waste and ensures the precision and consistency of the profiles.
Punching machine	Type	Hydraulic
	Mold	1 set, customizable.
Guiding unit	Type	Guiding rollers with digital display
	Function	Keep the steel coil in the correct position and adjust the feed width according to the coil width.
Roll former	Speed	10m/min when punching
	Main power	7.5 Kw
	No. of stations	28
	Driving system	Gearbox
	Frame structure	Cast-iron
	Shaft diameter	80mm
	Shaft material	#45 Steel Quenched 55-60℃
	Roller material	High Grade #45 Steel , Surface With Hard Chrome
	Function	Rollers gradually shape the steel coil by applying pressure, forming it into the desired profile.
	Type	Only produce one size of strut channel (as the customer requirements).
	Optional type	Multiple sizes. The machine automatically switches sizes.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Logo embossing	Function	Emboss logo on the strut channel flange.
	Benefits	Facilitates brand promotion and model identification.
		No ink, more durable.
		No consumables, no daily costs.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former keeps working when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.
	Optional type	Auto stacker,helping saving labor cost.

5. Production Line Components

Component	Quantity
Decoiler with leveler 2 in 1	1 set
Limiter	1 set
Servo feeder	1 set
Hydraulic punching machine	1 set
Guiding unit	1 set
Main machine-Roll former	1 set
Flying hydraulic cutter	1 set
Hydraulic station	2 sets
PLC control cabinet	2 sets
Manual out table	2 sets
Container size for reference:2*40GP

6. Optional Auxiliary Equipment

Auto stacker: It increases efficiency by automatically organizing finished strut channels, reducing manual labor and optimizing space for storage.

7. Key Advantages

Durable Logo Embossing: Permanent, wear-resistant branding or part numbering directly on profiles, enhancing brand visibility and traceability.
Increased Daily Output: High-speed tracking cutting not only improves speed but also increases overall production capacity, boosting customer’s daily output.
Precision Hole Punching: Hydraulic punching ensures accurate, consistent hole placement, crucial for mounting and system compatibility.
Customizable Design: The line allows for flexible profile design, enabling production of various strut channel sizes and configurations to meet diverse project needs.
Heavy-Duty Durability: Designed for robust, long-term performance, the line ensures continuous production with minimal downtime in demanding environments like solar infrastructure projects.

8. Customization Options

Profile dimensions, thickness, and material.
Cutting method, production plan, and brands of electronic components and accessories.
Machine color, operating screen language, and voltage.
Production based on your provided machine drawings, if needed.
etc

Tags: