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MOQ: | 1 set |
Price: | Based on customization |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Flat Rolling Shutter Slat Roll Forming Machine With Saw Cut And Embossing
1. Production Line Overview
This flat rolling shutter slat roll forming line includes decoiling, guiding, and roll forming. The final roller set embosses patterns onto the slat. A stop-cut saw ensures precise cutting before the finished slats exit onto the output table. Efficient and precise, it delivers high-quality metal shutter slats.
2. Profile Description
The flat rolling shutter slats are typically made from galvanized steel coils, with thicknesses ranging from 0.3mm to 0.6mm, sometimes up to 1.2mm. They are widely used in security doors, industrial shutters, and commercial facades. Produced by roll forming machines with optional embossing, they ensure smooth operation and precision, also the slats' durability and aesthetic appeal.
Profile shape | Falt rolling shutter slat |
Profile size | Customizable |
Profile characteristics | Flat. Horizontal stripes embossing. |
Material type | Galvanized steel |
Material thickness | 0.3-0.6mm |
3. Production Process
Decoiler-Guiding & Feeding-Roll former-Saw cutting-Out table
The steel coil starts from the decoiler, followed by guiding unit through the roll former to gradually shape the rolling shutter slat. The final roller embosses horizontal stripes at the bottom for enhanced aesthetics. The line uses saw cutting for clean, burr-free edges with no waste produced per cut.
4. Technical Parameters
Decoiler | Power type | No power, manual. |
Weight capacity | 3 Ton | |
Function | For steel coil placement and smooth, uninterrupted uncoiling during production. | |
Benefits | Manual decoilers are cost-effective, simple to operate, and require less maintenance compared to electric or hydraulic models. | |
Design | Outward coil retainers prevent the steel coil from slipping off. | |
Optional type | Electric model, hydraulic model. | |
Guiding unit | Type | Guiding bars |
Function | Aligns the steel coil with the centerline of the roll forming line, preventing profile distortion. | |
Design | Features a digital display hand crank for adjusting guiding width, offering greater convenience. | |
Roll former | Speed | 12m/min |
Main power | 7.5 Kw | |
No. of stations | 17 stations, including 3 straightening rollers. | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 60 mm | |
Shaft material | #45 Steel Quenched 55-60℃ | |
Roller material | High Grade #45 Steel , Surface With Hard Chrome | |
Function | Cold roll forming machine gradually shapes the steel coil by passing it through sequential rollers applying pressure. | |
Type | Single row,no connection holes, no perforations. | |
Optional type | Double row, punching connection holes, perforations. | |
Equipment color | Orange and off-white. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Saw cut |
Continuity | The roll former stops when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Hanging arm electric control box |
Benefits | Allowing more flexible positioning and orientation of the control panel. | |
Optimized for standing height, enhancing comfort during operation. | ||
Saving floor space. | ||
Optional type | Floor-standing | |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces. | |
Benefits | Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs. | |
Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower. | ||
Suitable for small batch production: Ideal when fast, efficient material handling is not required. | ||
Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly. | ||
Optional type | Auto stacker,helping saving labor cost. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Saw cutter | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*20GP
6. Key Advantages
High Precision Cutting: Saw cutting ensures clean, burr-free edges without material waste.
Efficient Production: Continuous operation with minimal downtime and high output.
Enhanced Aesthetic Design: Custom embossing for unique horizontal stripe patterns.
Reliable Components: Use of top-quality electronic parts and accessories for long-term durability.
7. Customization Options
Profile shapes, dimensions and thickness.
Production solution, as well as brands of electronic components and accessories.
Machine color, operating screen language, and voltage.
Production based on your provided machine drawings, if required.
etc
![]() |
MOQ: | 1 set |
Price: | Based on customization |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
Flat Rolling Shutter Slat Roll Forming Machine With Saw Cut And Embossing
1. Production Line Overview
This flat rolling shutter slat roll forming line includes decoiling, guiding, and roll forming. The final roller set embosses patterns onto the slat. A stop-cut saw ensures precise cutting before the finished slats exit onto the output table. Efficient and precise, it delivers high-quality metal shutter slats.
2. Profile Description
The flat rolling shutter slats are typically made from galvanized steel coils, with thicknesses ranging from 0.3mm to 0.6mm, sometimes up to 1.2mm. They are widely used in security doors, industrial shutters, and commercial facades. Produced by roll forming machines with optional embossing, they ensure smooth operation and precision, also the slats' durability and aesthetic appeal.
Profile shape | Falt rolling shutter slat |
Profile size | Customizable |
Profile characteristics | Flat. Horizontal stripes embossing. |
Material type | Galvanized steel |
Material thickness | 0.3-0.6mm |
3. Production Process
Decoiler-Guiding & Feeding-Roll former-Saw cutting-Out table
The steel coil starts from the decoiler, followed by guiding unit through the roll former to gradually shape the rolling shutter slat. The final roller embosses horizontal stripes at the bottom for enhanced aesthetics. The line uses saw cutting for clean, burr-free edges with no waste produced per cut.
4. Technical Parameters
Decoiler | Power type | No power, manual. |
Weight capacity | 3 Ton | |
Function | For steel coil placement and smooth, uninterrupted uncoiling during production. | |
Benefits | Manual decoilers are cost-effective, simple to operate, and require less maintenance compared to electric or hydraulic models. | |
Design | Outward coil retainers prevent the steel coil from slipping off. | |
Optional type | Electric model, hydraulic model. | |
Guiding unit | Type | Guiding bars |
Function | Aligns the steel coil with the centerline of the roll forming line, preventing profile distortion. | |
Design | Features a digital display hand crank for adjusting guiding width, offering greater convenience. | |
Roll former | Speed | 12m/min |
Main power | 7.5 Kw | |
No. of stations | 17 stations, including 3 straightening rollers. | |
Driving system | Chain | |
Frame structure | Wall panel | |
Shaft diameter | 60 mm | |
Shaft material | #45 Steel Quenched 55-60℃ | |
Roller material | High Grade #45 Steel , Surface With Hard Chrome | |
Function | Cold roll forming machine gradually shapes the steel coil by passing it through sequential rollers applying pressure. | |
Type | Single row,no connection holes, no perforations. | |
Optional type | Double row, punching connection holes, perforations. | |
Equipment color | Orange and off-white. Normally blue, customizable | |
Safety cover | Mesh/Enclosed, optional. | |
Cutting unit | Type | Saw cut |
Continuity | The roll former stops when cutting. | |
Cutting blade material | Cr12Mov, quenching 58-62℃ | |
Tolerance | ±1mm | |
Control technique | Type | Hanging arm electric control box |
Benefits | Allowing more flexible positioning and orientation of the control panel. | |
Optimized for standing height, enhancing comfort during operation. | ||
Saving floor space. | ||
Optional type | Floor-standing | |
PLC | Siemens | |
Inverter | Yaskawa | |
Frequency changer | Yaskawa | |
Encoder | Yaskawa/OMRON | |
Touch screen | MCGS | |
Electrical parts | Shneider | |
Display language | English/Spanish/Russian/French,etc, customizable | |
Out table | Type | With no power rollers, manual. |
Function | It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces. | |
Benefits | Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs. | |
Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower. | ||
Suitable for small batch production: Ideal when fast, efficient material handling is not required. | ||
Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly. | ||
Optional type | Auto stacker,helping saving labor cost. |
5. Production Line Components
Component | Quantity |
Decoiler | 1 set |
Guiding unit | 1 set |
Main machine-Roll former | 1 set |
Saw cutter | 1 set |
PLC control cabinet | 1 set |
Manual out table | 2 sets |
Container size for reference:1*20GP
6. Key Advantages
High Precision Cutting: Saw cutting ensures clean, burr-free edges without material waste.
Efficient Production: Continuous operation with minimal downtime and high output.
Enhanced Aesthetic Design: Custom embossing for unique horizontal stripe patterns.
Reliable Components: Use of top-quality electronic parts and accessories for long-term durability.
7. Customization Options
Profile shapes, dimensions and thickness.
Production solution, as well as brands of electronic components and accessories.
Machine color, operating screen language, and voltage.
Production based on your provided machine drawings, if required.
etc