Payment & Shipping Terms:
|Product Name:||Cable Ladder Cable Tray Roll Forming Machine Line||Roller Material:||Gcr15|
|Shaft Material:||45# Steel||Main Motor Power:||11KW|
|Punching:||Press Machine Or Hydraulic Punching||Decoiler:||Hydraulic Or Manual|
|Roller Stations:||18 Stations||Raw Material:||CR/GI|
Line Speed 4-6m/min Standard Cable Tray Roll Forming Machine Chain Drive For Construction
Cable tray roll forming machine production line including the decoiler, guide device, straighten rollers, main roll forming machine, hydraulic system, PLC control system and ran-out tables. Our cable tray roll forming machine line with the computer control system. Just need to program in the computer the piece and length you need, then the roll forming machine produces it automatically. The machine is easy to operate, and operate stably.
Uncoiling---Leveling---Storage---Feeding---Punching and Cutting---Roll forming---Output table
1). 5 Tons Uncoiler
Weight capacity: 5 Tons
Motor Power: 5.5KW
Hydraulic System Power: 5.5KW
2). 5 Roller Leveling Device
2 Rollers pinch feeding, 5 rollers leveling
leveling roller diameter: about Φ 90mm
Leveling roller material: high grade 40Cr
Heat treatment of leveling roller: surface Hi-frequency quench treatment
Leveling motor power: 5.5KW
3). Servo Feeding Device
Servo motor power: 2.2KW
Servo motor brand: YASKAWA (JAPAN)
To exact accurately feed the sheet into punching machine according to the set program
4). Hydraulic Pre-Punching Machine
Punching mould material: Cr12 Mov
Blade Material: Cr12 Mov
Punching Power: 11KW
5). Main Cable Tray Roll Forming Machine
Forming material thickness: 1.5-2.5mm
Forming material: Carbon Steel
Machine Frame: high grade steel welded and tempering treatment
Shaft Material: 40Cr high grade Steel tempering treatment (HB220-260)
Shaft Diameter: Φ 70mm
Bearing: HRB bearing ( Top Chinese brand )
Roller Material: high grade GCr15 steel, and roller surface with hard chrome 0.05mm
Forming Station: About 18 stations
Forming Speed: 10-15m/min excluding punching / cutting time
Forming Motor: 22KW
Size adjustment: automatic adjustment
Drive type: Chain Drive
6). Hydraulic cutting
Cutting type: Hydraulic Post-cutting after roll forming,
When Cutting, Machine stop
Cutting blade material: Cr12Mov, Quench treatment, HRC58-62
7). PLC Control System
The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.
Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.
8). Run Out Table
Form: Steel welding structure, no-power exit rack
Quantity: 1 piece
|Roll forming system||Set||1|
|Electric control system||Set||1|
|Automatic stacker / Out pu table||Sets||2|
After order confirmation, we start to design the machine, such as the basement, structure, rollers, shafts, power, cutting device, programs and so on.
The main parts, like rollers and shafts are produced by ourselves. We have several high-precision CNC lathe and other kinds of new machine tools, so that the quality and precision can be controlled.
The machines are assembled by technicians with years of experience, which can help workers improve the production efficiency and machine’s quality.
Raw material of different specifications are prepared for testing. And during test, long enough material is used. Because if the material is not long enough, some defects can not be exposed.
Machine will be fixed inside container by steel wire, in order to make sure it won’t move during transportation and avoid any kinds of damage of machine and container.
1. We can make and design all kinds of roll forming machine according to customer's requests.
2. This is a very perfect and durable equipment. We have more than 20 years experiences.
3. This kind of machine has the best quality and the best price. It has accurate measurement and easy operating.
4. We can design and manufacture the special type machine according to the customers' requirement and we could provide technical guiding, production, installation, debugging and maintenance service to all customers.
5. Our product has been exported to many regions and won high reputation because of the high quality and reasonable price.