Line Speed 4-6m / Min Standard Cable Tray Roll Forming Machine Chain Drive For Construction

Line Speed 4-6m/min Standard Cable Tray Roll Forming Machine Chain Drive For Construction

Main feature

Cable tray roll forming machine production line including the decoiler, guide device, straighten rollers, main roll forming machine, hydraulic system, PLC control system and ran-out tables. Our cable tray roll forming machine line with the computer control system. Just need to program in the computer the piece and length you need, then the roll forming machine produces it automatically. The machine is easy to operate, and operate stably.

Working flow

Uncoiling---Leveling---Storage---Feeding---Punching and Cutting---Roll forming---Output table

Technical parameters

1). 5 Tons Uncoiler

Weight capacity: 5 Tons

I.D: 508mm

Motor Power: 5.5KW

Hydraulic System Power: 5.5KW

2). 5 Roller Leveling Device

2 Rollers pinch feeding, 5 rollers leveling

leveling roller diameter: about Φ 90mm

Leveling roller material: high grade 40Cr

Heat treatment of leveling roller: surface Hi-frequency quench treatment

Leveling motor power: 5.5KW

3). Servo Feeding Device

Servo motor power: 2.2KW

Servo motor brand: YASKAWA (JAPAN)

To exact accurately feed the sheet into punching machine according to the set program

4). Hydraulic Pre-Punching Machine

Punching mould material: Cr12 Mov

Blade Material: Cr12 Mov

Punching Power: 11KW

5). Main Cable Tray Roll Forming Machine

Forming material thickness: 1.5-2.5mm

Forming material: Carbon Steel

Machine Frame: high grade steel welded and tempering treatment

Shaft Material: 40Cr high grade Steel tempering treatment (HB220-260)

Shaft Diameter: Φ 70mm

Bearing: HRB bearing ( Top Chinese brand )

Roller Material: high grade GCr15 steel, and roller surface with hard chrome 0.05mm

Forming Station: About 18 stations

Forming Speed: 10-15m/min excluding punching / cutting time

Forming Motor: 22KW

Size adjustment: automatic adjustment

Drive type: Chain Drive

6). Hydraulic cutting 

Cutting type: Hydraulic Post-cutting after roll forming,

When Cutting, Machine stop

Cutting blade material: Cr12Mov, Quench treatment, HRC58-62

7). PLC Control System

The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.

Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.

8). Run Out Table

Form: Steel welding structure, no-power exit rack

Quantity: 1 piece

Main components

Machine pic

Profile drawing

Our service

Designing:

After order confirmation, we start to design the machine, such as the basement, structure, rollers, shafts, power, cutting device, programs and so on.

Making:

The main parts, like rollers and shafts are produced by ourselves. We have several high-precision CNC lathe and other kinds of new machine tools, so that the quality and precision can be controlled.

Assembling:

The machines are assembled by technicians with years of experience, which can help workers improve the production efficiency and machine’s quality.

Testing:

Raw material of different specifications are prepared for testing. And during test, long enough material is used. Because if the material is not long enough, some defects can not be exposed.

Delivery:

Machine will be fixed inside container by steel wire, in order to make sure it won’t move during transportation and avoid any kinds of damage of machine and container.

Main features