Metalign Roll Forming Machinery is proud to announce the successful completion of testing and final commissioning for a customized roll forming line designed for producing slotted angle bracings, widely used in warehouse racking systems. This project demonstrates Metalign’s continued commitment to delivering reliable, high-precision machinery tailored to the needs of international shelving and storage manufacturers.
Tailor-Made for Rack Reinforcement Profiles
The machine line is specifically engineered to produce slotted bracing profiles, which are key components in shelving systems for enhancing structural rigidity and lateral stability. Given the tight tolerances and repetitive hole patterns required for slotted angles, the line integrates precision punching, servo feeding, and high-speed roll forming in one streamlined process.
Throughout the design phase, Metalign’s engineering team worked closely with the client to ensure all profile dimensions, material specifications, and punching layouts matched their storage system standards. The final solution supports both 1.5 mm and 2.0 mm galvanized steel, operating at a steady production speed of 15–20 meters per minute.
Integrated Production Flow for Efficiency and Accuracy
The production line features a hydraulic decoiler, automatic leveling unit, servo feeding and punching station, roll forming unit with 12 forming passes, and a hydraulic stop-cutting system. Each component has been optimized for fast changeover and consistent accuracy during continuous production.
A particular highlight is the high-efficiency punching system: it uses multiple hydraulic punching heads aligned precisely with the hole spacing of the customer's bracing profiles, reducing manual adjustment and maximizing punching speed. The final products exit the line ready for packaging, with smooth edges and fully aligned holes.
Successful Commissioning and Quality Assurance
The machine underwent a full day of test runs at Metalign’s factory, simulating continuous production using actual material provided by the client. Both dimensional checks and hole alignment were verified by our QC engineers and the customer’s local representative via video inspection.
All test profiles met the client’s design drawings without deviation, and punching accuracy was maintained within ±0.2 mm across all samples. In addition, a full maintenance and operation training video has been recorded and prepared for the client’s technical team.
Next Step: Global Delivery
With testing completed and the equipment securely packed, the slotted bracing roll forming machine is now scheduled for shipment. It will be loaded into a 40HQ container with all tooling, spare parts, and operation manuals included, ensuring a smooth setup upon arrival at the customer’s facility.
This delivery marks another successful project in Metalign’s growing portfolio of storage and racking profile solutions, reinforcing the company’s position as a trusted partner in global roll forming technology.
Forming Metal Into Profiles Aligned To Your Needs
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