logo
products
PRODUCTS DETAILS
Home > Products >
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels

MOQ: 1 set
Price: USD1,000-700,000. Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
RF
Product Name:
Chain Drive Roll Former With Hydraulic Cutter For Multi-Profile Metal Roofing Production
Key Words:
Double Layer Roll Former/roll Forming Production Line
Profile:
Trapezoidal Roof Panel / Corrugated Roof Panel
Application:
Industrial Roofing / Commercial Roofing
Material Type:
PPGI/PPGL/GI/GL Steel Coils
Material Thickness:
0.3-0.8mm
Forming Speed:
15-20m/min
Main Motor Power:
7.5Kw
Forming Stations:
18
Driving System:
Chain
Frame Structure:
Wall Panel
Shaft Diameter:
70mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Highlight:

Trapezoidal Roll Forming Machine

,

Corrugated Roll Forming Machine

Product Description

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 0

1. Overview 


1.1 Production Line


This dual-layer roll forming production line targets metal roofing manufacturers producing trapezoidal and corrugated panels. It offers high efficiency, multi-profile capability, and enhanced safety with chain cover protection. Suitable for industrial and commercial roofing sectors demanding precision and versatile panel output.


Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 1Hydraulic Decoiler

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 2

Upper Layer: Corrugated Panel

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 3Lower Layer: Trapezoidal Panel


1.2 Profile
The metal roof panels produced use high-quality galvanized or color-coated steel coils, typically 0.3-0.8mm thick. The upper layer forms corrugated profiles, while the lower layer produces trapezoidal shapes. Both profiles feature strong structural rigidity, corrosion resistance, and are ideal for roofing and decking applications in various industries.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 0.3-0.8mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 4 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 5


1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 6

Process:

The roll former with dual-layer guide pillar structure ensures precise, stable forming of both corrugated and trapezoidal profiles. Chain drive offers reliable power transmission, while chain cover protects both operator and components. Hydraulic cutter provides accurate cutting, enabling efficient high-quality panel production.


1.4 Key Focus

Dual-layer roll forming maximizes production versatility, enabling two roof panel profiles in one line.

Guide pillar structure enhances forming precision and durability, suitable for high-end applications.

Chain cover ensures operator safety and reduces maintenance by protecting critical components.

Hydraulic cutting delivers clean, precise cuts with minimal downtime.


2. Technical Parameters 

2.1 Decoiler
Structure Double-support Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 7
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T/7T/10T, customizable
Coil Width 1250mm, customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU1


2.2 Optional Upgrade: Decoiler
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 8 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 9 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 10
Motorized Decoiler Stand structure decoiler, motorized or hydraulic Hydraulic decoiler with loading car


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 11
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Type Double layer
Working Speed Around 20 m/min Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 12
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 13
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 14 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 15 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 16
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 17
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°


2.7 Product Collection
Solution 1

Run-out table

Solution 2 Auto stacker
Power Type

Non-powered, mainly manual handling

Power Type Motorized, 3Kw
Dimension Length 4m, customizable Dimension Length 4m-6m, customizable
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 18 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 19


2.8 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 20

Hanging-Arm Control Box 

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 21

Standing Control Box 


2.9 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 22
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.10 Analysis
5T Hydraulic Decoiler Provides stable coil feeding with adjustable tension control
Suitable for various coil widths and thicknesses
Guide Ensures precise material positioning for accurate forming
Crucial for maintaining alignment in dual-layer forming
Roll Former Dual-layer guide pillar structure offers high rigidity and precision
Chain drive ensures reliable power transmission
Chain cover protects operator safety and reduces maintenance
Hydraulic Cutter Performs accurate, clean cuts with hydraulic force
Minimizes material deformation and downtime
Out Table Facilitates smooth panel collection and stacking
Adjustable to accommodate different panel lengths


3. Production Line Components 

Component Quantity
Decoiler 1 set
Roll Former 1 set
Hydraulic Cutter 2 sets
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options 

This roll forming line supports customized tooling and forming rolls to produce specific trapezoidal and corrugated panel dimensions. Options include adjustable profile depth, pitch length, coil width adaptation, and hydraulic cutting length settings. Additional customizations can involve surface embossing, pre-punched holes, and integration with automated stacking systems tailored to client needs.

products
PRODUCTS DETAILS
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels
MOQ: 1 set
Price: USD1,000-700,000. Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
RF
Product Name:
Chain Drive Roll Former With Hydraulic Cutter For Multi-Profile Metal Roofing Production
Key Words:
Double Layer Roll Former/roll Forming Production Line
Profile:
Trapezoidal Roof Panel / Corrugated Roof Panel
Application:
Industrial Roofing / Commercial Roofing
Material Type:
PPGI/PPGL/GI/GL Steel Coils
Material Thickness:
0.3-0.8mm
Forming Speed:
15-20m/min
Main Motor Power:
7.5Kw
Forming Stations:
18
Driving System:
Chain
Frame Structure:
Wall Panel
Shaft Diameter:
70mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
USD1,000-700,000. Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

Trapezoidal Roll Forming Machine

,

Corrugated Roll Forming Machine

Product Description

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 0

1. Overview 


1.1 Production Line


This dual-layer roll forming production line targets metal roofing manufacturers producing trapezoidal and corrugated panels. It offers high efficiency, multi-profile capability, and enhanced safety with chain cover protection. Suitable for industrial and commercial roofing sectors demanding precision and versatile panel output.


Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 1Hydraulic Decoiler

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 2

Upper Layer: Corrugated Panel

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 3Lower Layer: Trapezoidal Panel


1.2 Profile
The metal roof panels produced use high-quality galvanized or color-coated steel coils, typically 0.3-0.8mm thick. The upper layer forms corrugated profiles, while the lower layer produces trapezoidal shapes. Both profiles feature strong structural rigidity, corrosion resistance, and are ideal for roofing and decking applications in various industries.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 0.3-0.8mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 4 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 5


1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 6

Process:

The roll former with dual-layer guide pillar structure ensures precise, stable forming of both corrugated and trapezoidal profiles. Chain drive offers reliable power transmission, while chain cover protects both operator and components. Hydraulic cutter provides accurate cutting, enabling efficient high-quality panel production.


1.4 Key Focus

Dual-layer roll forming maximizes production versatility, enabling two roof panel profiles in one line.

Guide pillar structure enhances forming precision and durability, suitable for high-end applications.

Chain cover ensures operator safety and reduces maintenance by protecting critical components.

Hydraulic cutting delivers clean, precise cuts with minimal downtime.


2. Technical Parameters 

2.1 Decoiler
Structure Double-support Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 7
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T/7T/10T, customizable
Coil Width 1250mm, customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU1


2.2 Optional Upgrade: Decoiler
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 8 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 9 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 10
Motorized Decoiler Stand structure decoiler, motorized or hydraulic Hydraulic decoiler with loading car


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 11
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Type Double layer
Working Speed Around 20 m/min Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 12
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 13
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 14 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 15 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 16
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 17
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°


2.7 Product Collection
Solution 1

Run-out table

Solution 2 Auto stacker
Power Type

Non-powered, mainly manual handling

Power Type Motorized, 3Kw
Dimension Length 4m, customizable Dimension Length 4m-6m, customizable
Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 18 Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 19


2.8 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 20

Hanging-Arm Control Box 

Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 21

Standing Control Box 


2.9 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw Dual-Layer Guide Pillar Roll Forming Machine For Trapezoidal And Corrugated Roof Panels 22
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.10 Analysis
5T Hydraulic Decoiler Provides stable coil feeding with adjustable tension control
Suitable for various coil widths and thicknesses
Guide Ensures precise material positioning for accurate forming
Crucial for maintaining alignment in dual-layer forming
Roll Former Dual-layer guide pillar structure offers high rigidity and precision
Chain drive ensures reliable power transmission
Chain cover protects operator safety and reduces maintenance
Hydraulic Cutter Performs accurate, clean cuts with hydraulic force
Minimizes material deformation and downtime
Out Table Facilitates smooth panel collection and stacking
Adjustable to accommodate different panel lengths


3. Production Line Components 

Component Quantity
Decoiler 1 set
Roll Former 1 set
Hydraulic Cutter 2 sets
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options 

This roll forming line supports customized tooling and forming rolls to produce specific trapezoidal and corrugated panel dimensions. Options include adjustable profile depth, pitch length, coil width adaptation, and hydraulic cutting length settings. Additional customizations can involve surface embossing, pre-punched holes, and integration with automated stacking systems tailored to client needs.