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MOQ: | 1 set |
Price: | USD1,000-700,000. Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
1.1 Production Line | ||
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Upper Layer: Corrugated Panel |
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1.2 Profile | |
The metal roof panels produced use high-quality galvanized or color-coated steel coils, typically 0.3-0.8mm thick. The upper layer forms corrugated profiles, while the lower layer produces trapezoidal shapes. Both profiles feature strong structural rigidity, corrosion resistance, and are ideal for roofing and decking applications in various industries. | |
Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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1.3 Production Process | |
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table |
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Process: The roll former with dual-layer guide pillar structure ensures precise, stable forming of both corrugated and trapezoidal profiles. Chain drive offers reliable power transmission, while chain cover protects both operator and components. Hydraulic cutter provides accurate cutting, enabling efficient high-quality panel production. |
1.4 Key Focus | |
Dual-layer roll forming maximizes production versatility, enabling two roof panel profiles in one line. |
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Guide pillar structure enhances forming precision and durability, suitable for high-end applications. |
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Chain cover ensures operator safety and reduces maintenance by protecting critical components. |
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Hydraulic cutting delivers clean, precise cuts with minimal downtime. |
2.1 Decoiler | ||
Structure | Double-support | ![]() |
Working Form | Manual, motorized, or hydraulic | |
Loading Capacity | 5T/7T/10T, customizable | |
Coil Width | 1250mm, customizable | |
Inner Diameter | Φ450 – Φ550 mm | |
Out Diameter | 1500 mm | |
Model | DC-MU1 |
2.2 Optional Upgrade: Decoiler | ||
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Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
2.3 Guiding Device With Pre-Cut Broaching Shear | ||
Guiding Roller | Adujust the coil feeding width | ![]() |
Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
Digital Display | See the feeding width directly |
2.4 Roll Forming Machine | ||
Type | Double layer | |
Working Speed | Around 20 m/min | ![]() |
Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
Driving System | Chain system. Optional: Gearbox | |
No. of Forming Stations | 18 stands | |
Shaft Diameter | 70mm solid shaft | |
Motor Power | 5.5 Kw | ![]() |
Roller Material |
45# steel polished and chromed HRC58-62° |
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Shaft Material | High grade 45# steel polished(CNC lathe) | |
Steel Coil Material | PPGI or GI | |
Steel Coil Thickness | 0.25-0.8mm |
2.5 Optional Upgrade: Cover | ||
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Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
2.6 Cutter | ||
Common Power Type | Hydraulic. Optional: motor type. | ![]() |
Hydraulic Power |
4-5.5Kw, customizable |
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Blade Material |
Cr12 Mov |
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Hardness |
With quenched treatment HRC 58 – 62° |
2.7 Product Collection | |||
Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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2.8 PLC Control Cabinet | |||
PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box |
Standing Control Box |
2.9 Hydraulic Power Unit (HPU) | ||
Motor Power |
5.5Kw | ![]() |
Oil Required |
N32 or N46 hydraulic oil is available |
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Design |
The hydraulic station has a fan cooling system |
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Optional |
It can be installed on or inside the roll former to save space |
2.10 Analysis | |
5T Hydraulic Decoiler | Provides stable coil feeding with adjustable tension control |
Suitable for various coil widths and thicknesses | |
Guide | Ensures precise material positioning for accurate forming |
Crucial for maintaining alignment in dual-layer forming | |
Roll Former | Dual-layer guide pillar structure offers high rigidity and precision |
Chain drive ensures reliable power transmission | |
Chain cover protects operator safety and reduces maintenance | |
Hydraulic Cutter | Performs accurate, clean cuts with hydraulic force |
Minimizes material deformation and downtime | |
Out Table | Facilitates smooth panel collection and stacking |
Adjustable to accommodate different panel lengths |
Component | Quantity |
Decoiler | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 2 sets |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
This roll forming line supports customized tooling and forming rolls to produce specific trapezoidal and corrugated panel dimensions. Options include adjustable profile depth, pitch length, coil width adaptation, and hydraulic cutting length settings. Additional customizations can involve surface embossing, pre-punched holes, and integration with automated stacking systems tailored to client needs.
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MOQ: | 1 set |
Price: | USD1,000-700,000. Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
1.1 Production Line | ||
|
||
|
Upper Layer: Corrugated Panel |
|
1.2 Profile | |
The metal roof panels produced use high-quality galvanized or color-coated steel coils, typically 0.3-0.8mm thick. The upper layer forms corrugated profiles, while the lower layer produces trapezoidal shapes. Both profiles feature strong structural rigidity, corrosion resistance, and are ideal for roofing and decking applications in various industries. | |
Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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1.3 Production Process | |
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table |
|
![]() |
|
Process: The roll former with dual-layer guide pillar structure ensures precise, stable forming of both corrugated and trapezoidal profiles. Chain drive offers reliable power transmission, while chain cover protects both operator and components. Hydraulic cutter provides accurate cutting, enabling efficient high-quality panel production. |
1.4 Key Focus | |
Dual-layer roll forming maximizes production versatility, enabling two roof panel profiles in one line. |
|
Guide pillar structure enhances forming precision and durability, suitable for high-end applications. |
|
Chain cover ensures operator safety and reduces maintenance by protecting critical components. |
|
Hydraulic cutting delivers clean, precise cuts with minimal downtime. |
2.1 Decoiler | ||
Structure | Double-support | ![]() |
Working Form | Manual, motorized, or hydraulic | |
Loading Capacity | 5T/7T/10T, customizable | |
Coil Width | 1250mm, customizable | |
Inner Diameter | Φ450 – Φ550 mm | |
Out Diameter | 1500 mm | |
Model | DC-MU1 |
2.2 Optional Upgrade: Decoiler | ||
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Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
2.3 Guiding Device With Pre-Cut Broaching Shear | ||
Guiding Roller | Adujust the coil feeding width | ![]() |
Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
Digital Display | See the feeding width directly |
2.4 Roll Forming Machine | ||
Type | Double layer | |
Working Speed | Around 20 m/min | ![]() |
Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
Driving System | Chain system. Optional: Gearbox | |
No. of Forming Stations | 18 stands | |
Shaft Diameter | 70mm solid shaft | |
Motor Power | 5.5 Kw | ![]() |
Roller Material |
45# steel polished and chromed HRC58-62° |
|
Shaft Material | High grade 45# steel polished(CNC lathe) | |
Steel Coil Material | PPGI or GI | |
Steel Coil Thickness | 0.25-0.8mm |
2.5 Optional Upgrade: Cover | ||
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Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
2.6 Cutter | ||
Common Power Type | Hydraulic. Optional: motor type. | ![]() |
Hydraulic Power |
4-5.5Kw, customizable |
|
Blade Material |
Cr12 Mov |
|
Hardness |
With quenched treatment HRC 58 – 62° |
2.7 Product Collection | |||
Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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2.8 PLC Control Cabinet | |||
PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box |
Standing Control Box |
2.9 Hydraulic Power Unit (HPU) | ||
Motor Power |
5.5Kw | ![]() |
Oil Required |
N32 or N46 hydraulic oil is available |
|
Design |
The hydraulic station has a fan cooling system |
|
Optional |
It can be installed on or inside the roll former to save space |
2.10 Analysis | |
5T Hydraulic Decoiler | Provides stable coil feeding with adjustable tension control |
Suitable for various coil widths and thicknesses | |
Guide | Ensures precise material positioning for accurate forming |
Crucial for maintaining alignment in dual-layer forming | |
Roll Former | Dual-layer guide pillar structure offers high rigidity and precision |
Chain drive ensures reliable power transmission | |
Chain cover protects operator safety and reduces maintenance | |
Hydraulic Cutter | Performs accurate, clean cuts with hydraulic force |
Minimizes material deformation and downtime | |
Out Table | Facilitates smooth panel collection and stacking |
Adjustable to accommodate different panel lengths |
Component | Quantity |
Decoiler | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 2 sets |
Out Table | 2 sets |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
This roll forming line supports customized tooling and forming rolls to produce specific trapezoidal and corrugated panel dimensions. Options include adjustable profile depth, pitch length, coil width adaptation, and hydraulic cutting length settings. Additional customizations can involve surface embossing, pre-punched holes, and integration with automated stacking systems tailored to client needs.