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Automated Cold Roll Forming Machine For Highway Guardrail W Panel Pre Punched Holes And Hydraulic Cutting

Automated Cold Roll Forming Machine For Highway Guardrail W Panel Pre Punched Holes And Hydraulic Cutting

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
RDTC
Product Name:
High Precision Roll Former For Highway Guardrail W Panel Production With Hydraulic Punching And Shearing
Key Words:
Roll Forming Machine/Highway Guardrail/W Panel/Cold Rolled Steel/3-4mm Thickness
Profile:
Highway Guardrail Panel
Application:
Highway Safety Barriers / Traffic Protection Systems / Roadside Guardrails / Vehicle Collision Prevention
Material Type:
Cold Rolled Steel/hot Rolled Steel
Material Thickness:
3-4mm
Production Speed:
15m/min
Main Motor Power:
22Kw
Forming Stations:
18
Driving System:
Gearbox Driving System
Frame Structure:
Cast Iron Stands
Shaft Diameter:
100mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Highlight:

automated cold roll forming machine

,

automated cold roll forming line

,

highway cold roll forming line

Product Description

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This production line is designed for manufacturing highway guardrail W panels. It serves industries like road construction, transportation, and infrastructure, delivering high-quality, precise steel guardrails. The line offers efficiency, flexibility, and automation, ensuring low waste and high output.

 

2. Profile Description

  • The W panel is made from 3-4mm thick cold-rolled steel, designed with pre-punched holes. It is characterized by high durability, suitable for highway and traffic safety barriers. The product is used in construction and road infrastructure, providing robust protection against vehicle collisions.

 

3. Production Process

  • 10T Hydraulic Decoiler → Leveling Machine → Hydraulic Punching → Hydraulic Cut → Transfer Table → Guide → Roll Former → Out Table

  • The line starts with a hydraulic decoiler, unwinding the steel. The leveling machine ensures the steel is flat. The hydraulic punching station pre-punches holes for quick installation. Hydraulic shear cuts the steel to the required length. A transfer table moves the material to the roll former, where it is shaped into the W panel profile. The final product is then collected at the out table.

 

4. Technical Parameters

Machine Analysis
Hydraulic Decoiler Unwinds 3-4mm steel coils, supporting high load for thick steel.
Leveling Machine Flattens the steel to ensure precision and quality in forming.
Hydraulic Punching Pre-punches holes to reduce installation time and improve accuracy.
Guide Precisely guides steel into the forming machine for consistent output.
Roll Former Shapes steel into W panels with high precision and stability.
Hydraulic Cut Cuts steel to length before forming, ensuring dimensional accuracy.
Transfer Table Ensures smooth movement between processes, avoiding product damage.
Out Table Collects finished panels, ensuring smooth output and easy handling.
Two sets ensure efficient handling and unloading of finished panels.

 

5. Key Focus

  • High Precision Manufacturing: This line offers excellent precision in cutting, punching, and forming, ensuring top-quality highway guardrails.

  • Automation and Efficiency: The fully automated system reduces labor costs and minimizes production downtime.

  • Flexible Production: The line can be easily adjusted to produce various sizes of W panels, enhancing production flexibility.

 

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
Leveling Machine 1 set
Hydraulic Punching (2 stations) 1 set
Hydraulic Shear 1 set
Transfer Table 1 set
Guide 1 set
Roll Former 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 2 sets

 

7. Customization Options

For the W panel, we can customize the production line in several ways:

  • Adjusting the number of punching stations for higher output.

  • Modifying the roll former for different panel sizes or profiles.

  • Configuring additional cutting systems for varying panel lengths.

  • Customizing the transfer table and out table for specific handling needs.

  • Integrating enhanced automation options for seamless production flow.

products
PRODUCTS DETAILS
Automated Cold Roll Forming Machine For Highway Guardrail W Panel Pre Punched Holes And Hydraulic Cutting
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
RDTC
Product Name:
High Precision Roll Former For Highway Guardrail W Panel Production With Hydraulic Punching And Shearing
Key Words:
Roll Forming Machine/Highway Guardrail/W Panel/Cold Rolled Steel/3-4mm Thickness
Profile:
Highway Guardrail Panel
Application:
Highway Safety Barriers / Traffic Protection Systems / Roadside Guardrails / Vehicle Collision Prevention
Material Type:
Cold Rolled Steel/hot Rolled Steel
Material Thickness:
3-4mm
Production Speed:
15m/min
Main Motor Power:
22Kw
Forming Stations:
18
Driving System:
Gearbox Driving System
Frame Structure:
Cast Iron Stands
Shaft Diameter:
100mm
Machine Condition:
Brand New
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

automated cold roll forming machine

,

automated cold roll forming line

,

highway cold roll forming line

Product Description

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This production line is designed for manufacturing highway guardrail W panels. It serves industries like road construction, transportation, and infrastructure, delivering high-quality, precise steel guardrails. The line offers efficiency, flexibility, and automation, ensuring low waste and high output.

 

2. Profile Description

  • The W panel is made from 3-4mm thick cold-rolled steel, designed with pre-punched holes. It is characterized by high durability, suitable for highway and traffic safety barriers. The product is used in construction and road infrastructure, providing robust protection against vehicle collisions.

 

3. Production Process

  • 10T Hydraulic Decoiler → Leveling Machine → Hydraulic Punching → Hydraulic Cut → Transfer Table → Guide → Roll Former → Out Table

  • The line starts with a hydraulic decoiler, unwinding the steel. The leveling machine ensures the steel is flat. The hydraulic punching station pre-punches holes for quick installation. Hydraulic shear cuts the steel to the required length. A transfer table moves the material to the roll former, where it is shaped into the W panel profile. The final product is then collected at the out table.

 

4. Technical Parameters

Machine Analysis
Hydraulic Decoiler Unwinds 3-4mm steel coils, supporting high load for thick steel.
Leveling Machine Flattens the steel to ensure precision and quality in forming.
Hydraulic Punching Pre-punches holes to reduce installation time and improve accuracy.
Guide Precisely guides steel into the forming machine for consistent output.
Roll Former Shapes steel into W panels with high precision and stability.
Hydraulic Cut Cuts steel to length before forming, ensuring dimensional accuracy.
Transfer Table Ensures smooth movement between processes, avoiding product damage.
Out Table Collects finished panels, ensuring smooth output and easy handling.
Two sets ensure efficient handling and unloading of finished panels.

 

5. Key Focus

  • High Precision Manufacturing: This line offers excellent precision in cutting, punching, and forming, ensuring top-quality highway guardrails.

  • Automation and Efficiency: The fully automated system reduces labor costs and minimizes production downtime.

  • Flexible Production: The line can be easily adjusted to produce various sizes of W panels, enhancing production flexibility.

 

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
Leveling Machine 1 set
Hydraulic Punching (2 stations) 1 set
Hydraulic Shear 1 set
Transfer Table 1 set
Guide 1 set
Roll Former 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 2 sets

 

7. Customization Options

For the W panel, we can customize the production line in several ways:

  • Adjusting the number of punching stations for higher output.

  • Modifying the roll former for different panel sizes or profiles.

  • Configuring additional cutting systems for varying panel lengths.

  • Customizing the transfer table and out table for specific handling needs.

  • Integrating enhanced automation options for seamless production flow.