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No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine 22Kw 10m/Min

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No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine 22Kw 10m/Min

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

Product Name:

No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine

Key Words:

U Post /no Cutting-waste/U Post/block Spacer Roll Forming Machine

Profile:

Highway Guardrail U Post

Material Thickness:

3-4mm

Production Speed:

10m/min

Main Motor Power:

Forming Stations:

Driving System:

Chain

Frame Structure:

Wall Panel

Shaft Diameter:

100mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Highlight:

U Post Roll Forming Machine

Guardrail Roll Forming Machine

Hydraulic highway guardrail roll forming machine

Product Description

No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This U post roll forming line is designed for highway safety manufacturers and construction infrastructure suppliers. It produces U-shaped posts and block spacers from 3-5mm cold-rolled steel, featuring oval holes for screw installation. The line offers high precision, cost-effectiveness, and flexible customization to meet various project requirements.

2. Profile Description

Made from 0.8–1.2mm galvanized steel, this deck profile features two stiffening ribs and custom embossing patterns to enhance bonding with concrete. Widely applied in multi-level buildings and composite slab systems.

3. Production Process

Decoiler - Guiding & Feeding - Leveling - Hydraulic Punching - Roll Former - Hydraulic Cutting - Out Table
The process begins with a 10T hydraulic decoiler that feeds the steel sheet through the guiding section. After leveling the material, hydraulic punching ensures accurate hole positioning. The material is shaped into the U post profile in the roll former, followed by hydraulic slant cutting, ensuring clean cuts without waste. Finally, the finished posts are placed on the out table.

4. Technical Parameters

Decoiler	Power type	Hydraulic
	Weight capacity	10 Ton
	Function	The 10T hydraulic decoiler uncoils the steel sheet, feeding it into the production line with consistent tension.
	Benefits	Handles larger coils up to 10 tons for continuous production.
		Hydraulic operation provides smooth, controlled uncoiling, preventing coil distortion.
		Reduces downtime by feeding material continuously, improving operational efficiency.
Guiding unit	Type	Guiding rollers
	Function	The guiding unit aligns the steel sheet, ensuring it enters the roll forming machine without deviation.
	Design	Features adjustable guiding rollers to accommodate various material widths.
	Design	Ensures smooth, accurate feeding, improving forming quality and reducing errors.
Leveler	Function	The leveler flattens the steel sheet, eliminating any curvature or set from the coil.
	Benefits	Improves material flatness, ensuring even feeding and accurate forming.
		Reduces defects caused by irregular material, enhancing product quality and consistency.
		Integrates with the forming machine to optimize production efficiency.
Hydraulic Punching	Type	Integrated with roll forming machine
	Function	The hydraulic punching system creates holes in the U post at precise positions for screw installation.
	Benefits	Ensures precise hole placement, meeting customer design specifications.
		Integrated with the forming machine for seamless operation, saving time and reducing errors.
		Flexible customization for different hole sizes and patterns as required by the customer.
Roll former	Speed	0-10m/min
	Main power	22Kw
	No. of stations	10
	Driving system	Chain
	Frame structure	Cast-iron stands
	Shaft diameter	100mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine shapes the steel sheet into the U post profile using multiple sets of rollers.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
	Benefits	No material waste, ensuring efficient use of steel coils.
		Clean, burr-free cuts prevent damage to the material and ensure accurate dimensions.
		High-speed cutting ensures fast processing without sacrificing quality.
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	The non-powered out table supports the finished U posts after cutting, allowing for easy collection and organization.
	Benefits	No power required, making it a cost-effective solution.
		Stable platform ensures finished U posts are safely placed for further handling or packaging.
		Reduces manual handling, increasing production efficiency and safety.

5. Key Focus

Customizable U post size – Adjustable for different lengths and thicknesses to meet specific needs.
Hydraulic punching for precision – Ensures accurate hole placement for flexible screw installation.
No waste slant cutting – Fast, precise cuts without material waste or deformation.
Dual product capability – Can produce both U posts and block spacers on the same line.
Heavy-duty design – Handles 3-5mm thick cold-rolled steel with consistent performance.
Flexible and cost-effective – Reduces operational costs by using one line for different products.

6. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Leveler	1 set
Hydraulic punch	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:1*20GP

7. Customization Options

Profile Dimensions & Thickness: Customizable U post sizes and thicknesses, typically ranging from 3-5mm.
Production Plan & Components: Tailored production solution with high-quality branded components for durability and efficiency.
Machine Color & Control Panel Language: Customizable machine color, multi-language options for user-friendly operation, and adjustable voltage to suit different regions.
Production Based on Provided Drawings: We can manufacture machines based on your technical drawings, ensuring a perfect fit for your project requirements.
etc.

Tags:

Products

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

RDTC

Product Name:

No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine

Key Words:

U Post /no Cutting-waste/U Post/block Spacer Roll Forming Machine

Profile:

Highway Guardrail U Post

Material Thickness:

3-4mm

Production Speed:

10m/min

Main Motor Power:

22Kw

Forming Stations:

Driving System:

Chain

Frame Structure:

Wall Panel

Shaft Diameter:

100mm

Machine Condition:

Brand New

Shaft Material:

#45 Steel Quenched 55-60℃

Roller Material:

High Grade #45 Steel , Surface With Hard Chrome

Display Language:

English/Spanish/Russian/French,etc, Customizable

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

U Post Roll Forming Machine

Guardrail Roll Forming Machine

Hydraulic highway guardrail roll forming machine

Product Description

No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine

1. Production Line Overview

This U post roll forming line is designed for highway safety manufacturers and construction infrastructure suppliers. It produces U-shaped posts and block spacers from 3-5mm cold-rolled steel, featuring oval holes for screw installation. The line offers high precision, cost-effectiveness, and flexible customization to meet various project requirements.

2. Profile Description

Made from 0.8–1.2mm galvanized steel, this deck profile features two stiffening ribs and custom embossing patterns to enhance bonding with concrete. Widely applied in multi-level buildings and composite slab systems.

3. Production Process

Decoiler - Guiding & Feeding - Leveling - Hydraulic Punching - Roll Former - Hydraulic Cutting - Out Table
The process begins with a 10T hydraulic decoiler that feeds the steel sheet through the guiding section. After leveling the material, hydraulic punching ensures accurate hole positioning. The material is shaped into the U post profile in the roll former, followed by hydraulic slant cutting, ensuring clean cuts without waste. Finally, the finished posts are placed on the out table.

4. Technical Parameters

Decoiler	Power type	Hydraulic
	Weight capacity	10 Ton
	Function	The 10T hydraulic decoiler uncoils the steel sheet, feeding it into the production line with consistent tension.
	Benefits	Handles larger coils up to 10 tons for continuous production.
		Hydraulic operation provides smooth, controlled uncoiling, preventing coil distortion.
		Reduces downtime by feeding material continuously, improving operational efficiency.
Guiding unit	Type	Guiding rollers
	Function	The guiding unit aligns the steel sheet, ensuring it enters the roll forming machine without deviation.
	Design	Features adjustable guiding rollers to accommodate various material widths.
	Design	Ensures smooth, accurate feeding, improving forming quality and reducing errors.
Leveler	Function	The leveler flattens the steel sheet, eliminating any curvature or set from the coil.
	Benefits	Improves material flatness, ensuring even feeding and accurate forming.
		Reduces defects caused by irregular material, enhancing product quality and consistency.
		Integrates with the forming machine to optimize production efficiency.
Hydraulic Punching	Type	Integrated with roll forming machine
	Function	The hydraulic punching system creates holes in the U post at precise positions for screw installation.
	Benefits	Ensures precise hole placement, meeting customer design specifications.
		Integrated with the forming machine for seamless operation, saving time and reducing errors.
		Flexible customization for different hole sizes and patterns as required by the customer.
Roll former	Speed	0-10m/min
	Main power	22Kw
	No. of stations	10
	Driving system	Chain
	Frame structure	Cast-iron stands
	Shaft diameter	100mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Function	The roll forming machine shapes the steel sheet into the U post profile using multiple sets of rollers.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former stops when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
	Benefits	No material waste, ensuring efficient use of steel coils.
		Clean, burr-free cuts prevent damage to the material and ensure accurate dimensions.
		High-speed cutting ensures fast processing without sacrificing quality.
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	The non-powered out table supports the finished U posts after cutting, allowing for easy collection and organization.
	Benefits	No power required, making it a cost-effective solution.
		Stable platform ensures finished U posts are safely placed for further handling or packaging.
		Reduces manual handling, increasing production efficiency and safety.

5. Key Focus

Customizable U post size – Adjustable for different lengths and thicknesses to meet specific needs.
Hydraulic punching for precision – Ensures accurate hole placement for flexible screw installation.
No waste slant cutting – Fast, precise cuts without material waste or deformation.
Dual product capability – Can produce both U posts and block spacers on the same line.
Heavy-duty design – Handles 3-5mm thick cold-rolled steel with consistent performance.
Flexible and cost-effective – Reduces operational costs by using one line for different products.

6. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Leveler	1 set
Hydraulic punch	1 set
Main machine-Roll former	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:1*20GP

7. Customization Options

Profile Dimensions & Thickness: Customizable U post sizes and thicknesses, typically ranging from 3-5mm.
Production Plan & Components: Tailored production solution with high-quality branded components for durability and efficiency.
Machine Color & Control Panel Language: Customizable machine color, multi-language options for user-friendly operation, and adjustable voltage to suit different regions.
Production Based on Provided Drawings: We can manufacture machines based on your technical drawings, ensuring a perfect fit for your project requirements.
etc.

Tags:

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

No Waste Hydraulic Cut Guardrail U Post Roll Forming Machine 22Kw 10m/Min

U Post Roll Forming Machine

Guardrail Roll Forming Machine

Hydraulic highway guardrail roll forming machine

guardrail forming machine,

highway guardrail making machine,

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

U Post Roll Forming Machine

Guardrail Roll Forming Machine

Hydraulic highway guardrail roll forming machine

guardrail forming machine,

highway guardrail making machine,