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MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
High-Speed Metal Deck Roll Former with Embossing and Waste Edge Collection
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This roll forming production line is designed for manufacturing galvanized metal decks with embossing dots, primarily used in the construction and flooring industries. It caters to commercial, industrial, and residential building projects, offering high efficiency, cost-saving features, and customizability.
2. Profile Description
This metal deck is made of galvanized steel, with a thickness range of 0.8-1.2mm. It features embossing dots and various surface patterns to enhance adhesion with concrete. It is used for flooring and roofing applications in commercial and industrial construction projects.
3. Production Process
5T Hydraulic Decoiler-Guide Device-Embossing Roller-Roll Former-Waste Edge Collection-Hydraulic Cutter
The process begins with a hydraulic decoiler, followed by precise guiding of the steel coil. The embossing roller adds surface patterns to enhance concrete adhesion. The roll former shapes the steel into the floor deck profile. Waste edges are collected, and the finished product is cut to length by the hydraulic cutter.
4. Technical Parameters
Machine | Analysis |
5T Hydraulic Decoiler | Ensures stable unrolling of heavy coils, enhancing safety and operational control for larger materials. |
Guide Device | Ensures accurate alignment of steel for further processing, preventing misalignment during production. |
Embossing Roller | Adds surface texture (dots) to the steel, enhancing adhesion to concrete, which is critical for floor decking applications. |
Roll Former | Chain-driven, 24-roll design with a 90mm shaft ensures high precision and adaptability in creating the desired floor deck profile. |
Waste Edge Collection | Collects edge material, saving costs by preventing unnecessary waste, reducing the need for costly slitting. |
Hydraulic Cutter | Precisely cuts the formed metal deck to the desired length with clean edges, ensuring dimensional accuracy and quality in the final product. |
5. Key Focus
Safety and Stability: The use of a hydraulic decoiler with arm press ensures steel coil stability, improving safety during production.
Cost Efficiency: The waste edge collection device reduces material costs by preventing unnecessary waste, enhancing overall cost-effectiveness.
High Precision and Flexibility: The 24-roll former with chain drive provides excellent precision and adaptability to various deck profile designs.
6. Production Line Components
Machine Name | Quantity |
Hydraulic Decoiler | 1 set |
Guide Device | 1 set |
Embossing Roller | 1 set |
Roll Former | 1 set |
Waste Edge Collection | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
Out Table | 2 sets |
7. Customization Options
For this metal deck profile, we can offer customized line configurations such as:
![]() |
MOQ: | 1 set |
Price: | Based on customization. |
Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
Delivery Period: | 30 days |
Payment Method: | L/C,T/T |
Supply Capacity: | 30 sets per month |
High-Speed Metal Deck Roll Former with Embossing and Waste Edge Collection
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This roll forming production line is designed for manufacturing galvanized metal decks with embossing dots, primarily used in the construction and flooring industries. It caters to commercial, industrial, and residential building projects, offering high efficiency, cost-saving features, and customizability.
2. Profile Description
This metal deck is made of galvanized steel, with a thickness range of 0.8-1.2mm. It features embossing dots and various surface patterns to enhance adhesion with concrete. It is used for flooring and roofing applications in commercial and industrial construction projects.
3. Production Process
5T Hydraulic Decoiler-Guide Device-Embossing Roller-Roll Former-Waste Edge Collection-Hydraulic Cutter
The process begins with a hydraulic decoiler, followed by precise guiding of the steel coil. The embossing roller adds surface patterns to enhance concrete adhesion. The roll former shapes the steel into the floor deck profile. Waste edges are collected, and the finished product is cut to length by the hydraulic cutter.
4. Technical Parameters
Machine | Analysis |
5T Hydraulic Decoiler | Ensures stable unrolling of heavy coils, enhancing safety and operational control for larger materials. |
Guide Device | Ensures accurate alignment of steel for further processing, preventing misalignment during production. |
Embossing Roller | Adds surface texture (dots) to the steel, enhancing adhesion to concrete, which is critical for floor decking applications. |
Roll Former | Chain-driven, 24-roll design with a 90mm shaft ensures high precision and adaptability in creating the desired floor deck profile. |
Waste Edge Collection | Collects edge material, saving costs by preventing unnecessary waste, reducing the need for costly slitting. |
Hydraulic Cutter | Precisely cuts the formed metal deck to the desired length with clean edges, ensuring dimensional accuracy and quality in the final product. |
5. Key Focus
Safety and Stability: The use of a hydraulic decoiler with arm press ensures steel coil stability, improving safety during production.
Cost Efficiency: The waste edge collection device reduces material costs by preventing unnecessary waste, enhancing overall cost-effectiveness.
High Precision and Flexibility: The 24-roll former with chain drive provides excellent precision and adaptability to various deck profile designs.
6. Production Line Components
Machine Name | Quantity |
Hydraulic Decoiler | 1 set |
Guide Device | 1 set |
Embossing Roller | 1 set |
Roll Former | 1 set |
Waste Edge Collection | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
Out Table | 2 sets |
7. Customization Options
For this metal deck profile, we can offer customized line configurations such as: