|
|
| MOQ: | 1 set |
| Price: | Based on customization. |
| Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
| Delivery Period: | 30 days |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 30 sets per month |
Saw Cut Square Tube Roll Forming Machine
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
2. Profile Description
3. Production Process
4. Technical Parameters
| Decoiler | Power type | Manual |
| Weight capacity | 3 Ton | |
| Function | Supports and releases the steel coil for stable feeding. | |
| Benefits | Cost-effective, simple operation, suitable for small and medium production. | |
| Optional type | Electric or hydraulic decoiler | |
| Guiding unit | Type | Guiding roller |
| Function | Accurately aligns the steel strip to prevent deviation. | |
| Design | Adjustable guiding rollers ensure smooth feeding and high precision. | |
| Leveler | Type | With roll former, not standalone type. |
| Benefit | Saving space. | |
| Function | The leveler in a cold roll forming line ensures material flatness and uniform thickness, eliminating internal stresses and defects for precise, consistent forming. | |
| Design | 2 upper rollers,3 lower rollers. | |
| Roll former | Speed | 15m/min |
| Main power | 15Kw | |
| No. of stations | 19 | |
| Driving system | Chain | |
| Frame structure | Cast-iron stand | |
| Shaft diameter | 65mm | |
| Shaft material | #45 steel quenched 58-62℃ | |
| Roller material | High grade #45 steel , surface with hard chrome | |
| Function | Shapes the omega channel profile through multi-station rollers. | |
| Equipment color | Normally blue, customizable | |
| Benefits | High forming accuracy, stable performance, and minimal material waste. | |
| Safety cover | Mesh/Enclosed, optional. | |
| Cutting unit | Type | Saw cut |
| Continuity | The roll former stops when cutting. | |
| Cutting blade material | Cr12Mov, quenching 58-62℃ | |
| Tolerance | ±1mm | |
| Control technique | Type | Floor-standing electric control box |
| PLC | Siemens | |
| Inverter | Yaskawa | |
| Frequency changer | Yaskawa | |
| Encoder | Yaskawa/OMRON | |
| Touch screen | MCGS | |
| Electrical parts | Shneider | |
| Display language | English/Spanish/Russian/French,etc, customizable | |
| Out table | Type | With no power rollers, manual. |
| Function | Supports and collects the finished omega channel. | |
| Benefits | Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs. | |
| Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower. | ||
| Suitable for small batch production: Ideal when fast, efficient material handling is not required. | ||
| Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly. |
5. Key Focus
6. Production Line Components
| Component | Quantity |
| Decoiler | 1 set |
| Guiding unit | 1 set |
| leveler | 1 set |
| Main machine-Roll former | 1 set |
| Saw cutter | 1 set |
| Hydraulic station | 1 set |
| PLC control cabinet | 1 set |
| Manual out table | 2 sets |
| Container size for reference:1*20GP | |
7. Customization Options
|
|
| MOQ: | 1 set |
| Price: | Based on customization. |
| Standard Packaging: | Industrial plastic film wrapping, secured with steel wire. |
| Delivery Period: | 30 days |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 30 sets per month |
Saw Cut Square Tube Roll Forming Machine
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
2. Profile Description
3. Production Process
4. Technical Parameters
| Decoiler | Power type | Manual |
| Weight capacity | 3 Ton | |
| Function | Supports and releases the steel coil for stable feeding. | |
| Benefits | Cost-effective, simple operation, suitable for small and medium production. | |
| Optional type | Electric or hydraulic decoiler | |
| Guiding unit | Type | Guiding roller |
| Function | Accurately aligns the steel strip to prevent deviation. | |
| Design | Adjustable guiding rollers ensure smooth feeding and high precision. | |
| Leveler | Type | With roll former, not standalone type. |
| Benefit | Saving space. | |
| Function | The leveler in a cold roll forming line ensures material flatness and uniform thickness, eliminating internal stresses and defects for precise, consistent forming. | |
| Design | 2 upper rollers,3 lower rollers. | |
| Roll former | Speed | 15m/min |
| Main power | 15Kw | |
| No. of stations | 19 | |
| Driving system | Chain | |
| Frame structure | Cast-iron stand | |
| Shaft diameter | 65mm | |
| Shaft material | #45 steel quenched 58-62℃ | |
| Roller material | High grade #45 steel , surface with hard chrome | |
| Function | Shapes the omega channel profile through multi-station rollers. | |
| Equipment color | Normally blue, customizable | |
| Benefits | High forming accuracy, stable performance, and minimal material waste. | |
| Safety cover | Mesh/Enclosed, optional. | |
| Cutting unit | Type | Saw cut |
| Continuity | The roll former stops when cutting. | |
| Cutting blade material | Cr12Mov, quenching 58-62℃ | |
| Tolerance | ±1mm | |
| Control technique | Type | Floor-standing electric control box |
| PLC | Siemens | |
| Inverter | Yaskawa | |
| Frequency changer | Yaskawa | |
| Encoder | Yaskawa/OMRON | |
| Touch screen | MCGS | |
| Electrical parts | Shneider | |
| Display language | English/Spanish/Russian/French,etc, customizable | |
| Out table | Type | With no power rollers, manual. |
| Function | Supports and collects the finished omega channel. | |
| Benefits | Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs. | |
| Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower. | ||
| Suitable for small batch production: Ideal when fast, efficient material handling is not required. | ||
| Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly. |
5. Key Focus
6. Production Line Components
| Component | Quantity |
| Decoiler | 1 set |
| Guiding unit | 1 set |
| leveler | 1 set |
| Main machine-Roll former | 1 set |
| Saw cutter | 1 set |
| Hydraulic station | 1 set |
| PLC control cabinet | 1 set |
| Manual out table | 2 sets |
| Container size for reference:1*20GP | |
7. Customization Options