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3-5mm 4 Different Dimensions KBK Roll Forming Machine 18 Forming stations
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3-5mm 4 Different Dimensions KBK Roll Forming Machine 18 Forming stations

MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Product Description
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
KBK
Product Name:
3-5mm 4 Different Dimensions KBK Roll Forming Machine
Profile:
KBK
Key Words:
Multi Dimensions/manual Size-change/KBK Roll Forming Machine
Application:
Workshop/Factory/Hanging Up
Material Type:
Cold Rolled Steel/Hot Rolled Steel
Material Thickness:
3-5mm
Main Motor Power:
55Kw
Forming Stations:
18
Driving System:
Gearbox
Frame Structure:
Cast-iron
Production Speed:
15m/min (Excluding Punching And Cutting Time)
Machine Condition:
Brand New
Shaft Diameter:
120mm
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Highlight:

kbk roll forming machine

,

55Kw roll forming machine

,

18 stations roll forming machine

Product Description

3-5mm 4 Different Dimensions KBK Roll Forming Machine

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This KBK crane rail roll forming line is designed for industrial crane system manufacturers. It produces heavy-duty KBK rails made from 3-5mm cold-rolled steel, offering high precision and the ability to produce multiple rail sizes. Ideal for automated material handling systems and heavy-duty overhead cranes.

 

2. Profile Description

  • The KBK crane rails are made from 3-5mm thick cold-rolled steel, widely used in overhead crane systems and material handling applications. These rails are produced using a cold roll forming machine with the flexibility to create multiple sizes, although size changes require manual adjustments for efficiency and precision.
Profile shape KBK
Profile characteristics Thick
Material type Cold rolled steel
Material thickness 3-5mm

 

3. Production Process

  •  Decoiler-Guiding & Feeding-Roll former-Hydraulic cutting-Out table
  • The process starts with a 7T hydraulic decoiler, followed by a guiding section with additional assistance from shovel heads for better steel feeding. The material is leveled and passed through the roll forming machine to shape the rail. After forming, hydraulic cutting ensures precise lengths.

 

4. Technical Parameters

Decoiler Power type Space-efficient design enhances production flow, making the system more compact without compromising performance.
Weight capacity 7 Ton
Function The 7T hydraulic decoiler unwinds large steel coils, ensuring smooth, continuous feeding into the production line.
Benefits Handles up to 7 tons of steel, allowing for larger coils and longer production runs.
Hydraulic operation ensures smooth, controlled uncoiling, preventing distortion and damage to the steel.
Reduces downtime by feeding the material continuously for high-speed operations.
Guiding unit Type Shovel-head
Function The guiding unit with shovel heads ensures accurate material alignment, providing additional force to assist steel entry into the machine.
Design Shovel heads enhance steel feeding by applying extra force, especially for thick materials.
Adjustable rollers ensure smooth guidance of the steel into the roll forming machine, improving feeding accuracy and reducing misalignment.
Leveler Function The leveling machine is responsible for flattening the steel coil before it enters the roll forming process. It eliminates any curvature or set from the coil, ensuring the material is perfectly flat for accurate shaping.
Design Integrated with the roll forming machine, the leveling unit helps save valuable floor space and provides a compact solution.
Designed with multiple rollers for uniform and efficient flattening, ensuring smooth and consistent steel sheet feeding.
Space-efficient design enhances production flow, making the system more compact without compromising performance.
Benefits Ensures material flatness, preventing defects in the formed KBK crane rail profile, especially important for 3-5mm thick steel.
Reduces material distortion, enhancing the precision of the final product.
Prevents misalignment during forming, improving the overall quality of the produced rail.
Minimizes waste by improving the accuracy of the material feed into the forming machine.
Roll former Speed 15m/min
Main power 55Kw
No. of stations 18
Driving system Gearbox
Frame structure Cast-iron
Shaft diameter 120mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coil into the required KBK crane rail profile using multiple rollers.
Benefits High precision with consistent dimensional accuracy, ensuring correct rail profile formation.
Multiple and enough stations for gradual forming, which allows for the production of complex profiles.
Adjustable roller configuration for different rail sizes, improving flexibility in production.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1.5mm
Benefits Clean, burr-free cuts prevent deformation and ensure smooth edges, ideal for thick materials like 3-5mm steel.
Little material waste: The cutting system ensures high efficiency and minimal waste during the cutting process.
High cutting force: Suitable for large thicknesses, allowing precise, clean cuts without damage to the material.
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table supports the finished product after cutting, allowing for easy collection and organization.
Benefits Cost-effective: Does not require power, reducing operational costs while still providing reliable support for finished products.
Stable platform: Prevents damage or deformation to the KBK rails, ensuring that they are safely handled.
Improves organization by allowing easy sorting and stacking of rails after production.

 

5. Key Focus

  •  Handles up to 5mm thick steel – Ideal for heavy-duty KBK rails.
  • Flexible size production – Capable of producing four different rail sizes.
  • Shovel-head guide system – Ensures smooth feeding of thick steel into the machine.
  • Manual size changeover – Simple adjustments for different rail dimensions.
  • Hydraulic cutting system – Provides fast, clean cuts with no material waste.
  • Durable, heavy-duty design – Designed for producing high-strength crane rails. 

 

6. Production Line Components

Component Quantity
Decoiler 1 set
Guiding unit 1 set
Leveler 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

7. Customization Options

  • Profile Shape, Size & Thickness – Customizable for various KBK crane rail sizes with thicknesses from 3mm to 5mm.
    Production Plan & Component Brands – Tailored production plans, using high-quality branded components for consistent performance.
    Machine Color, Control Panel Language, Voltage – Custom machine colors, multi-language control screens, and adjustable voltage to fit regional power specifications.
    Production Based on Drawings – Machines can be made according to your technical drawings to ensure precise fit and performance.

 

 

Tags: 

square tube roll forming machine,  

roll former machine,  

roll forming equipment

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products
PRODUCTS DETAILS
Products

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment
name
  • name
  • name
  • name
  • name
3-5mm 4 Different Dimensions KBK Roll Forming Machine 18 Forming stations
MOQ: 1 set
Price: Based on customization.
Standard Packaging: Industrial plastic film wrapping, secured with steel wire.
Delivery Period: 30 days
Payment Method: L/C,T/T
Supply Capacity: 30 sets per month
Detail Information
Product Description
Detail Information
Place of Origin
CHINA
Brand Name
METALIGN
Certification
CE,ISO,etc
Model Number
KBK
Product Name:
3-5mm 4 Different Dimensions KBK Roll Forming Machine
Profile:
KBK
Key Words:
Multi Dimensions/manual Size-change/KBK Roll Forming Machine
Application:
Workshop/Factory/Hanging Up
Material Type:
Cold Rolled Steel/Hot Rolled Steel
Material Thickness:
3-5mm
Main Motor Power:
55Kw
Forming Stations:
18
Driving System:
Gearbox
Frame Structure:
Cast-iron
Production Speed:
15m/min (Excluding Punching And Cutting Time)
Machine Condition:
Brand New
Shaft Diameter:
120mm
Shaft Material:
#45 Steel Quenched 55-60℃
Roller Material:
High Grade #45 Steel , Surface With Hard Chrome
Display Language:
English/Spanish/Russian/French,etc, Customizable
Control Technique:
PLC+Touch Screen
Delivery Time:
30 Days
Minimum Order Quantity:
1 set
Price:
Based on customization.
Packaging Details:
Industrial plastic film wrapping, secured with steel wire.
Delivery Time:
30 days
Payment Terms:
L/C,T/T
Supply Ability:
30 sets per month
Highlight

kbk roll forming machine

,

55Kw roll forming machine

,

18 stations roll forming machine

Product Description

3-5mm 4 Different Dimensions KBK Roll Forming Machine

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This KBK crane rail roll forming line is designed for industrial crane system manufacturers. It produces heavy-duty KBK rails made from 3-5mm cold-rolled steel, offering high precision and the ability to produce multiple rail sizes. Ideal for automated material handling systems and heavy-duty overhead cranes.

 

2. Profile Description

  • The KBK crane rails are made from 3-5mm thick cold-rolled steel, widely used in overhead crane systems and material handling applications. These rails are produced using a cold roll forming machine with the flexibility to create multiple sizes, although size changes require manual adjustments for efficiency and precision.
Profile shape KBK
Profile characteristics Thick
Material type Cold rolled steel
Material thickness 3-5mm

 

3. Production Process

  •  Decoiler-Guiding & Feeding-Roll former-Hydraulic cutting-Out table
  • The process starts with a 7T hydraulic decoiler, followed by a guiding section with additional assistance from shovel heads for better steel feeding. The material is leveled and passed through the roll forming machine to shape the rail. After forming, hydraulic cutting ensures precise lengths.

 

4. Technical Parameters

Decoiler Power type Space-efficient design enhances production flow, making the system more compact without compromising performance.
Weight capacity 7 Ton
Function The 7T hydraulic decoiler unwinds large steel coils, ensuring smooth, continuous feeding into the production line.
Benefits Handles up to 7 tons of steel, allowing for larger coils and longer production runs.
Hydraulic operation ensures smooth, controlled uncoiling, preventing distortion and damage to the steel.
Reduces downtime by feeding the material continuously for high-speed operations.
Guiding unit Type Shovel-head
Function The guiding unit with shovel heads ensures accurate material alignment, providing additional force to assist steel entry into the machine.
Design Shovel heads enhance steel feeding by applying extra force, especially for thick materials.
Adjustable rollers ensure smooth guidance of the steel into the roll forming machine, improving feeding accuracy and reducing misalignment.
Leveler Function The leveling machine is responsible for flattening the steel coil before it enters the roll forming process. It eliminates any curvature or set from the coil, ensuring the material is perfectly flat for accurate shaping.
Design Integrated with the roll forming machine, the leveling unit helps save valuable floor space and provides a compact solution.
Designed with multiple rollers for uniform and efficient flattening, ensuring smooth and consistent steel sheet feeding.
Space-efficient design enhances production flow, making the system more compact without compromising performance.
Benefits Ensures material flatness, preventing defects in the formed KBK crane rail profile, especially important for 3-5mm thick steel.
Reduces material distortion, enhancing the precision of the final product.
Prevents misalignment during forming, improving the overall quality of the produced rail.
Minimizes waste by improving the accuracy of the material feed into the forming machine.
Roll former Speed 15m/min
Main power 55Kw
No. of stations 18
Driving system Gearbox
Frame structure Cast-iron
Shaft diameter 120mm
Shaft material #45 steel quenched 58-62℃
Roller material High grade #45 steel , surface with hard chrome
Function The roll forming machine shapes the steel coil into the required KBK crane rail profile using multiple rollers.
Benefits High precision with consistent dimensional accuracy, ensuring correct rail profile formation.
Multiple and enough stations for gradual forming, which allows for the production of complex profiles.
Adjustable roller configuration for different rail sizes, improving flexibility in production.
Equipment color Normally blue, customizable
Safety cover Mesh/Enclosed, optional.
Cutting unit Power type Hydraulic
Continuity The roll former stops when cutting.
Cutting blade material Cr12Mov, quenching 58-62℃
Tolerance ±1.5mm
Benefits Clean, burr-free cuts prevent deformation and ensure smooth edges, ideal for thick materials like 3-5mm steel.
Little material waste: The cutting system ensures high efficiency and minimal waste during the cutting process.
High cutting force: Suitable for large thicknesses, allowing precise, clean cuts without damage to the material.
Control technique Type Floor-standing electric control box
PLC Siemens
Inverter Yaskawa
Frequency changer Yaskawa
Encoder Yaskawa/OMRON
Touch screen MCGS
Electrical parts Shneider
Display language English/Spanish/Russian/French,etc, customizable
Out table Type With no power rollers, manual.
Function The non-powered out table supports the finished product after cutting, allowing for easy collection and organization.
Benefits Cost-effective: Does not require power, reducing operational costs while still providing reliable support for finished products.
Stable platform: Prevents damage or deformation to the KBK rails, ensuring that they are safely handled.
Improves organization by allowing easy sorting and stacking of rails after production.

 

5. Key Focus

  •  Handles up to 5mm thick steel – Ideal for heavy-duty KBK rails.
  • Flexible size production – Capable of producing four different rail sizes.
  • Shovel-head guide system – Ensures smooth feeding of thick steel into the machine.
  • Manual size changeover – Simple adjustments for different rail dimensions.
  • Hydraulic cutting system – Provides fast, clean cuts with no material waste.
  • Durable, heavy-duty design – Designed for producing high-strength crane rails. 

 

6. Production Line Components

Component Quantity
Decoiler 1 set
Guiding unit 1 set
Leveler 1 set
Main machine-Roll former 1 set
Hydraulic cutter 1 set
Hydraulic station 1 set
PLC control cabinet 1 set
Manual out table 2 sets
Container size for reference:2*40GP

 

7. Customization Options

  • Profile Shape, Size & Thickness – Customizable for various KBK crane rail sizes with thicknesses from 3mm to 5mm.
    Production Plan & Component Brands – Tailored production plans, using high-quality branded components for consistent performance.
    Machine Color, Control Panel Language, Voltage – Custom machine colors, multi-language control screens, and adjustable voltage to fit regional power specifications.
    Production Based on Drawings – Machines can be made according to your technical drawings to ensure precise fit and performance.

 

 

Tags: 

square tube roll forming machine,

roll former machine,

roll forming equipment

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