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Truck Cargo Floor Panel Roll Forming Machine With Laser Welder

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Truck Cargo Floor Panel Roll Forming Machine With Laser Welder

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

CFP

Profile:

Truck Floor Panel

Material Thickness:

1-2mm

Production Speed:

12m/min

Driving System:

Chain

Frame Structure:

Cast-iron

Shaft Diameter:

80mm

Machine Condition:

Brand New

Delivery Time:

30 Days

Highlight:

Truck Cargo Panel Roll Forming Machine

Truck Floor Panel Roll Forming Machine

truck roll forming machine

Product Description

1. Production Line Overview

This truck floor roll forming line is designed for truck manufacturers and transportation industry suppliers. It produces high-quality galvanized steel truck floors with 1-2mm thickness. The line’s ability to laser weld at the final stage ensures stronger bonding and durability, making it ideal for heavy-duty applications.

2. Profile Description

Profile shape	truck floor panel
Profile characteristics	Laser welding injection
Material type	Galvanized steel
Material thickness	1-2mm

Truck floor panels are made from galvanized steel coils, typically with a thickness of 1-2mm. These panels are used in truck beds, cargo containers, and transport vehicles for structural and load-bearing purposes. The panels are produced using cold roll forming machines with laser welding at the final stage to enhance strength.

3. Production Process

Decoiler-Guiding & Feeding-Leveler-Roll former-Laser welder-Flying hydraulic cutting-Out table

The process starts with a 5T manual decoiler feeding the galvanized steel through the guiding section of the machine. The roll forming machine shapes the steel into the truck floor profile, and laser welding is performed at the final stage to secure the profile. The material is then tracked and cut with a hydraulic system, ensuring fast, clean cuts.

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5 Ton
	Function	The 5T manual decoiler is responsible for uncoiling the steel coil and feeding it into the production line. It unwinds the coil in a controlled manner, preparing it for the next stages of the manufacturing process.
	Benefits	The 5-ton capacity allows it to handle larger steel coils, reducing the frequency of coil changes and thus minimizing downtime. It ensures a consistent material feed, contributing to smoother operation, and it’s ideal for smaller-scale production with manual operation and minimal maintenance.
Guiding unit	Type	Guiding rollers
	Function	The guiding unit ensures the steel strip is properly aligned as it enters the roll forming machine. It maintains the material’s straightness and ensures precise alignment throughout the forming process.
	Design	Accurate guidance is critical for truck floor deck production, ensuring that the steel strip feeds correctly into the forming machine and preventing any misalignment that could result in defective panels. The guiding unit also reduces material wastage and enhances the overall efficiency of the production line.
Leveler	Type	7 rollers(3 up,4 down)
	Function	A leveler flattens and straightens metal sheets or strips by applying controlled pressure through multiple rollers, eliminating internal stresses and surface irregularities.
	Benefits	Improved Flatness – Ensures uniform, high-quality material for downstream processing.
		Stress Relief – Reduces internal stress, minimizing warping or deformation.
		Enhanced Processing Efficiency – Improves material handling and cutting accuracy.
		Better Surface Quality – Eliminates waviness, improving product aesthetics and performance.
		Consistency Across Batches – Ensures uniformity in production, reducing defects and waste.
Roll former	Speed	12m/min
	Main power	22 Kw
	No. of stations	39
	Driving system	Chain
	Frame structure	Cast-iron
	Shaft diameter	80mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Laser Welding	After forming the truck floor panel, laser welding is used at the final stage to join sections of the floor together. This high-precision welding method ensures a strong, clean, and durable bond.
		Stronger Bonding: Laser welding provides a higher-strength bond, crucial for the structural integrity of truck floors that carry heavy loads.
		Cleaner Welds: Laser welding creates cleaner and more precise welds, minimizing defects and ensuring a smooth, high-quality finish without distortion.
		Reduced Heat Input: The precise and localized heat input reduces the risk of thermal distortion, which can affect the overall quality of the truck floor.
	Function	The roll forming machine is the core component of the production line, responsible for shaping the steel strip into the truck floor deck profile. It uses a series of rollers to progressively form the material into the required shape, ensuring the final product matches the design specifications.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former keeps working when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.
	Optional type	Auto stacker,helping saving labor cost.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Leveler	1 set
Main machine-Roll former	1 set
Laser welding	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

6. Key Advantages

Laser Welding for Strength – Provides stronger bonding for truck floor panels, ensuring durability.
High-Precision Forming – Produces truck floors with consistent, high-quality dimensions.
Fast Cutting Speed – Hydraulic tracking cutting ensures quick and accurate cuts with clean edges.
Galvanized Steel – Ensures corrosion resistance and longevity in harsh environments.
Cost-Effective Production – Reduces material waste and downtime, increasing efficiency.

7. Customization Options

Profile Dimensions and Thickness
The dimensions and thickness of the truck floor panels can be customized based on customer needs. The typical thickness range is 1-2mm, with specific sizes adjustable according to different transportation and application requirements.
Production Plan & Brand of Components
We offer customized production plans and use high-quality electronic components and accessories from reputable brands, ensuring the machine's efficiency, stable performance, and long service life.
Machine Color, Screen Language, Voltage
The machine color, operation screen language, and voltage can be customized to meet customer preferences and ensure compatibility with various environments and regional standards.
Production Based on Provided Drawings
If you have specific requirements, you can provide machine drawings, and we will customize the equipment based on your specifications to fully meet your needs.
etc.

Tags:

Products

MOQ:	1 set
Price:	Based on customization.
Standard Packaging:	Industrial plastic film wrapping, secured with steel wire.
Delivery Period:	30 days
Payment Method:	L/C,T/T
Supply Capacity:	30 sets per month

Detail Information

Product Description

Detail Information

Place of Origin

CHINA

Brand Name

METALIGN

Certification

CE,ISO,etc

Model Number

CFP

Profile:

Truck Floor Panel

Material Thickness:

1-2mm

Production Speed:

12m/min

Driving System:

Chain

Frame Structure:

Cast-iron

Shaft Diameter:

80mm

Machine Condition:

Brand New

Delivery Time:

30 Days

Minimum Order Quantity:

1 set

Price:

Based on customization.

Packaging Details:

Industrial plastic film wrapping, secured with steel wire.

Delivery Time:

30 days

Payment Terms:

L/C,T/T

Supply Ability:

30 sets per month

Highlight

Truck Cargo Panel Roll Forming Machine

Truck Floor Panel Roll Forming Machine

truck roll forming machine

Product Description

1. Production Line Overview

2. Profile Description

Profile shape	truck floor panel
Profile characteristics	Laser welding injection
Material type	Galvanized steel
Material thickness	1-2mm

3. Production Process

Decoiler-Guiding & Feeding-Leveler-Roll former-Laser welder-Flying hydraulic cutting-Out table

4. Technical Parameters

Decoiler	Power type	Manual
	Weight capacity	5 Ton
	Function	The 5T manual decoiler is responsible for uncoiling the steel coil and feeding it into the production line. It unwinds the coil in a controlled manner, preparing it for the next stages of the manufacturing process.
	Benefits	The 5-ton capacity allows it to handle larger steel coils, reducing the frequency of coil changes and thus minimizing downtime. It ensures a consistent material feed, contributing to smoother operation, and it’s ideal for smaller-scale production with manual operation and minimal maintenance.
Guiding unit	Type	Guiding rollers
	Function	The guiding unit ensures the steel strip is properly aligned as it enters the roll forming machine. It maintains the material’s straightness and ensures precise alignment throughout the forming process.
	Design	Accurate guidance is critical for truck floor deck production, ensuring that the steel strip feeds correctly into the forming machine and preventing any misalignment that could result in defective panels. The guiding unit also reduces material wastage and enhances the overall efficiency of the production line.
Leveler	Type	7 rollers(3 up,4 down)
	Function	A leveler flattens and straightens metal sheets or strips by applying controlled pressure through multiple rollers, eliminating internal stresses and surface irregularities.
	Benefits	Improved Flatness – Ensures uniform, high-quality material for downstream processing.
		Stress Relief – Reduces internal stress, minimizing warping or deformation.
		Enhanced Processing Efficiency – Improves material handling and cutting accuracy.
		Better Surface Quality – Eliminates waviness, improving product aesthetics and performance.
		Consistency Across Batches – Ensures uniformity in production, reducing defects and waste.
Roll former	Speed	12m/min
	Main power	22 Kw
	No. of stations	39
	Driving system	Chain
	Frame structure	Cast-iron
	Shaft diameter	80mm
	Shaft material	#45 steel quenched 58-62℃
	Roller material	High grade #45 steel , surface with hard chrome
	Laser Welding	After forming the truck floor panel, laser welding is used at the final stage to join sections of the floor together. This high-precision welding method ensures a strong, clean, and durable bond.
		Stronger Bonding: Laser welding provides a higher-strength bond, crucial for the structural integrity of truck floors that carry heavy loads.
		Cleaner Welds: Laser welding creates cleaner and more precise welds, minimizing defects and ensuring a smooth, high-quality finish without distortion.
		Reduced Heat Input: The precise and localized heat input reduces the risk of thermal distortion, which can affect the overall quality of the truck floor.
	Function	The roll forming machine is the core component of the production line, responsible for shaping the steel strip into the truck floor deck profile. It uses a series of rollers to progressively form the material into the required shape, ensuring the final product matches the design specifications.
	Equipment color	Normally blue, customizable
	Safety cover	Mesh/Enclosed, optional.
Cutting unit	Power type	Hydraulic
	Continuity	The roll former keeps working when cutting.
	Cutting blade material	Cr12Mov, quenching 58-62℃
	Tolerance	±1mm
Control technique	Type	Floor-standing electric control box
	PLC	Siemens
	Inverter	Yaskawa
	Frequency changer	Yaskawa
	Encoder	Yaskawa/OMRON
	Touch screen	MCGS
	Electrical parts	Shneider
	Display language	English/Spanish/Russian/French,etc, customizable
Out table	Type	With no power rollers, manual.
	Function	It provides a stable support platform to prevent the rolling shutter slats from deforming due to gravity or external forces.
	Benefits	Simple structure: The non-powered out table lacks electric or hydraulic systems, reducing complexity and maintenance costs.
		Lower cost: Without the need for electric drives or additional equipment, the overall cost is lower.
		Suitable for small batch production: Ideal when fast, efficient material handling is not required.
		Energy-saving: No power system consumption, making it energy-efficient and environmentally friendly.
	Optional type	Auto stacker,helping saving labor cost.

5. Production Line Components

Component	Quantity
Decoiler	1 set
Guiding unit	1 set
Leveler	1 set
Main machine-Roll former	1 set
Laser welding	1 set
Hydraulic cutter	1 set
Hydraulic station	1 set
PLC control cabinet	1 set
Manual out table	2 sets
Container size for reference:2*40GP

6. Key Advantages

Laser Welding for Strength – Provides stronger bonding for truck floor panels, ensuring durability.
High-Precision Forming – Produces truck floors with consistent, high-quality dimensions.
Fast Cutting Speed – Hydraulic tracking cutting ensures quick and accurate cuts with clean edges.
Galvanized Steel – Ensures corrosion resistance and longevity in harsh environments.
Cost-Effective Production – Reduces material waste and downtime, increasing efficiency.

7. Customization Options

Profile Dimensions and Thickness
The dimensions and thickness of the truck floor panels can be customized based on customer needs. The typical thickness range is 1-2mm, with specific sizes adjustable according to different transportation and application requirements.
Production Plan & Brand of Components
We offer customized production plans and use high-quality electronic components and accessories from reputable brands, ensuring the machine's efficiency, stable performance, and long service life.
Machine Color, Screen Language, Voltage
The machine color, operation screen language, and voltage can be customized to meet customer preferences and ensure compatibility with various environments and regional standards.
Production Based on Provided Drawings
If you have specific requirements, you can provide machine drawings, and we will customize the equipment based on your specifications to fully meet your needs.
etc.

Tags:

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

Truck Cargo Floor Panel Roll Forming Machine With Laser Welder

Truck Cargo Panel Roll Forming Machine

Truck Floor Panel Roll Forming Machine

truck roll forming machine

panel roll forming machine,

roll forming line,

Roofing Roll Forming Machine

Floor Deck Roll Forming Machine

Purlin Roll Forming Machine

Highway Guardrail Forming Machine

Rack Roll Forming Machine

Slitting Cutter Machine

Shutter Door Roll Forming Machine

Drywall Roll Forming Machine

Strut Channel Roll Forming Machine

Cable Tray Roll Forming Machine

Door Frame Roll Forming Machine

Silo Roll Forming Machine

Automotive Roll Forming Machine

Other Profiles Roll Forming Machine

Auxiliary Equipment

Truck Cargo Panel Roll Forming Machine

Truck Floor Panel Roll Forming Machine

truck roll forming machine

panel roll forming machine,

roll forming line,